Question about GMC K1500

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I have a 98 gmc sierra 5.7L. I am trying to remove the upper intake manifold and have all the bolts removed but there is a bolt or something keeping me from removing it in the center of the manifold which you can not get to. Does the fuel module in the center of the manifold come out some way? I can rotate the upper manifold by a 1/4 turn either way.

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  • GMC Master
  • 3,854 Answers

Here is a link to your intake system, the upper intake just comes straight up and out. After all the bolts, hoses and wires are removed, the upper intake may still be difficult to remove. It is sealed to the SFI system with a large O-ring. Just keep pulling straight up and it will eventually come loose.

http://www.compnine.com/index.php?u=1&year=1998&artnbr=TX03-012&artsfx=NULL&supplgroup=NULL&catcode=54C&modelcode=K&makecode=LG&modelseries=NULL&uid=1&modelid=6897&capuid=1&majorgroup=03&grouptype=B

Posted on May 08, 2010

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How to change the water pump on 98 GMC Sierra


Michael is correct on replacing water pump but if you are mech. inclined it can be done by removing upper fan shroud and serp. belt only. leave fan on pump until removed. remove 4 15mill bolts and the whole assembly. apply gasket sealer to both sides of gasket and insert 2 upper bolts to keep gasket in place when reinstalling.I have a 1998 gmc and did this a couple days ago while installing injection spider.

Jul 28, 2012 | 1998 GMC Sierra

1 Answer

My 98 ford windstar is displaying trouble codes p1537/p1538, along with a misfire on cylinder 1 & 2 (p0301/p0302). what are some problems that can cause this problem?


Codes p1537 and p 1538 are codes for a faulty IMRC valve. They are located on the lower intake manifold.

Intake Manifold Runner Control (IMRC), Vacuum Control
  1. Remove E-clip retaining vacuum control linkage to lever/shaft assembly.
  1. Remove adjustment screw from the vacuum control (9S514) and bracket.
  1. Remove two bolts retaining vacuum control and bracket to IMRC housing assembly.
  1. Disconnect linkage from the lever/shaft assembly and remove vacuum control .
  1. To install vacuum control and bracket assembly, reverse Removal procedure. Tighten retaining bolts to 8-11 Nm (71-97 lb-in). Adjust vacuum control as described.


    Intake Manifold Runner Control (IMRC)


    av0093a.gif


As for the misfire codes, Check out the upper and lower intake gaskets. Since you have to take the upper intake off for the imrc valves its just a few more bolts to remove the lower intake. The intake gaskets are rubber seals. When the engine is cold the seals shrink and causes a misfire. when the engine warms up the seals expand and the misfire goes away.

Mar 07, 2011 | 1998 Ford Windstar

1 Answer

How to replace an intake manifold gasket on a 1996 gmc jimmy


Hello,

Here is a detailed summary on the procedure of how to replace the intake manifold gasket on a 1996 gmc jimmy;
REMOVING THE UPPER INTAKE MANIFOLD(PLENUM)
STEP 1 Disconnect Battery (may not be absolutely necessary, but a good practice to avoid shorting a positive wire to ground).


STEP 2 Remove serpentine belt.

STEP 3 Drain the coolant.

STEP 4 Remove air cleaner ducting and disconnect wires.

STEP 5 Disconnect throttle linkage and bracket.

STEP 6 Disconnect cruise control cable.

STEP 7 Remove brake booster vacuum hose at manifold.

STEP 8 Remove PCV hose.

STEP 9 Remove ignition coil and bracket.

STEP 1O Remove purge solenoid and bracket.

STEP 11 Relieve fuel pressure at test port.

STEP 12 Remove fuel lines and bracket.

STEP 13 Remove upper intake manifold.

REMOVING THE LOWER INTAKE MANIFOLD
STEP 1 Remove the distributor and label the spark plug wires.

STEP 2 Remove heater hoses and bypass hose.

STEP 3 Remove upper radiator hose.


STEP 4 Remove EGR valve?

STEP 5 Remove sensors and bracket on right side.

STEP 6 Remove EGR tube, clamp and bolt.

STEP 7 Remove PCV valve (and replace).

STEP 8 Unbolt A/C compressor and move it aside.

STEP 9 Loosen compressor bracket and slide forward, but do not remove it.

STEP 10 Remove alternator bracket bolt (or remove alternator and set aside)

STEP 11 Unplug all vacuum lines from intake manifold.


STEP 12 Unplug all electrical connectors from manifold.

STEP 13 Take note of the intake manifold bolts and mark the location of the bolts.


STEP 14 Remove intake manifold bolts, and manifold.

STEP 15 Clean mating surfaces

THE MAIN INSTALLATION
STEP1 Set the new gaskets in place and apply silicone to flat areas on front and rear of engine block.

STEP2 Apply thread locking compound to manifold bolts.

STEP 3 Install the manifold and tighten bolts to 35 ft-lbs, in proper sequence.

STEP4 Install the distributor.

STEP5 Install the upper intake manifold.



The remaining installation procedures are basically the reverse of removal.


Have a nice day.

Dec 04, 2010 | 1996 GMC Jimmy

1 Answer

Diagram on how to remove and install a spider fuel injector core on a 1994 chevy blazer s10


Here is the removal procedure, and the procedure is the same for both the V-6 and the V-8 Vortec engines. Also, be certain to put engine oil on the "o"-ring seal for the fuel injector assembly before installing the upper intake. Let me know if you require any further assistance.

REMOVAL:

1. Disconnect the battery negative cable assembly from the battery negative terminal.

2. Remove the air cleaner assembly.

3. Remove the wiring harness connectors and the brackets and move aside.

4. Remove the throttle cable and the bracket from the upper intake manifold.

5. Remove the cruise control cable, (if equipped).

6. Remove the fuel lines from the intake to the rear of the block.

7. Remove the ignition coil and the bracket.

8. Remove the upper intake manifold.

INSTALLATION:

1. Install the upper intake manifold gasket.

2. Install the upper intake manifold. Use care not to pinch the injector lines between the upper and lower intake manifolds.

3. Install the upper intake manifold bolts. Note the marks made at disassembly for proper stud location. Install the two corner studs first in order to help align the two halves. NOTE: Other than the two torque passes listed below, the OE Manufacturer did NOT address or supply a bolt tightening sequence for the upper Intake Manifold for this model year, or other model years where this 2 piece manifold setup is used. A "Play It Safe" final tightening sequence would be to tighten from the center most bolts to the outer most bolts.

4. Tighten the bolts in two steps: a. Tighten the bolts on the first sequence to 5 Nm (44 inch lbs.). b. Tighten the bolts on the final sequence to 10 Nm (88 inch lbs.).

5. Install the purge solenoid and bracket.

6. Install the ignition coil and bracket.

7. Install the PCV hose et the upper intake manifold.

8. Install the fuel lines from the intake at the rear of the block.

9. Install the cruise control cable (if equipped).

10. Install the throttle cable and bracket from the upper intake manifold.

11. Install the wiring harness connectors and brackets.

12. Install the air cleaner assembly.

13. Connect the battery negative cable assembly to the battery negative terminal. - Tighten the bolt to 15 Nm (11 ft. lbs.).


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Oct 22, 2010 | Chevrolet Blazer Cars & Trucks

2 Answers

Need to replace the intake manifold


3.8L Engine (most common) Upper Intake Manifold To Remove:
  1. Drain the cooling system.
  2. Remove or disconnect the following:
    • Negative battery cable.
    • Fuel injector sight shield.
    • Air cleaner intake duct.
    • Right spark plug wires from the ignition control module and reposition.
  3. Relieve the fuel pressure.
  4. Remove or disconnect the following:
    • Fuel rail assembly.
    • Brake booster hose from the vacuum source manifold in the upper intake manifold.
    • Exhaust Gas Recirculation Valve (EGR) wiring harness heat shield nut, bolt and the EGR heat shield.
    • Throttle body support bracket upper bolt.
  5. Disconnect the electrical connectors from the following:
    • EVAP purge solenoid
    • Throttle Position (T/P) sensor
    • Idle Air Control (IAC) valve
    • Manifold Absolute Pressure (MAP) sensor
    • Mass Air Flow (MAF) sensor
    • EVAP purge solenoid vacuum line from the throttle body.
    • Accelerator and the cruise control cables with the bracket from the throttle body.
  6. Remove or disconnect the following:
    • Upper intake manifold bolts and stud.
    • Clean the upper intake manifold bolt threads.
  7. Remove or disconnect the following:
    • Upper intake manifold by lifting the back of the intake and sliding the manifold forward from the throttle body support bracket.
    • Upper-to-lower intake manifold carrier gasket from the upper intake manifold.
  8. If the upper intake manifold is being replaced, remove the following:
    • Throttle body assembly.
    • Manifold Absolute Pressure (MAP) sensor.
    • Positive Crankcase Ventilation (PCV) valve.
    • Vacuum source manifold.
Upper intake manifold bolt torque sequence (3.8L engine) gm-03-38-530.gif

To Install:
  1. If the manifold was replaced, install or connect the following:
    • Vacuum source manifold.
    • Positive Crankcase Ventilation (PCV) valve.
    • Manifold Absolute Pressure (MAP) sensor.
    • Throttle body assembly.
    • Upper-to-lower intake manifold carrier gasket to the upper intake manifold.
  2. Carefully place the upper intake manifold onto the lower intake manifold. Ensure that the alignment pins in the upper intake manifold align with the holes in the lower intake manifold. NOTE: Apply thread lock compound, to the bolt threads before assembly.
  3. Install or connect the following:
    • Upper intake manifold. Tighten the upper intake manifold bolts in sequence to 89 in lbs (10 Nm)
    • Accelerator and the cruise control cables with the bracket to the throttle body.
    • EVAP purge solenoid vacuum line to the throttle body.
  4. Connect the electrical connectors to the following:
    • Mass Air Flow (MAF) sensor
    • Manifold Absolute Pressure (MAP) sensor
    • Idle Air Control (IAC) valve
    • Throttle Position (T/P) sensor
    • EVAP purge solenoid
  5. Install or connect the following:
    • Throttle body upper support bracket bolt. Tighten the bolt to 89 in lbs (10 Nm)
    • EGR valve wiring harness heat shield, nut and the bolt. Tighten the nut and the bolt to 89 in lbs (10 Nm)
    • Brake booster hose to the vacuum source manifold.
    • Fuel rail assembly.
    • Right spark plug wires.
    • Air cleaner intake duct.
    • Fuel injector sight shield.
  6. Connect the negative battery cable.
  7. Fill the cooling system.
  8. Inspect for fluid or vacuum leaks.
Lower Intake Manifold (W/O Supercharger) To Remove:
  1. Remove or disconnect the following:
    • Upper intake manifold.
    • Generator brace.
    • Drive belt tensioner with the mounting bracket and the heater water bypass inlet pipe.
    • Exhaust gas recirculation EGR outlet pipe bolt from the lower intake manifold.
    • Radiator inlet hose from the water outlet housing.
    • ECT sensor electrical connector.
    • Right upper engine mount strut bracket.
    • Generator brace bracket bolts.
    • Generator brace bracket.
    • Lower intake manifold bolts.
    • Lower intake manifold.
    • Lower intake manifold seals.
    • Lower intake manifold gaskets.
  2. If replacing the lower intake manifold, Remove or disconnect:
    • Water outlet housing bolt and stud
    • Water outlet housing
    • Gasket and the thermostat.
    • ECT sensor.
  3. Inspect the flatness of inlet flanges.
  4. Clean the intake manifold mating surfaces.
  5. Clean the intake manifold bolts and bolt holes of adhesive compound.
To Install:
  1. If removed, install the ECT sensor.
    • Tighten the ECT sensor to 18 ft. lbs. (25 Nm)
  2. If removed, install the thermostat, the gasket, and the water outlet housing.
  3. If removed, install the water outlet housing bolt and the stud.
    • Tighten the bolt and stud to 20 ft. lbs. (27 Nm)
  4. Install or connect the following:
    • Lower intake manifold gaskets. NOTE: Apply sealer GM P/N 12346286 (Canadian P/N 10953472) or equivalent to the ends of the intake manifold seals.
    • Lower intake manifold seals.
    • Lower intake manifold.
    • Lower intake manifold bolts.
    NOTE: Apply thread lock compound GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the two hidden bolts and ensure they are installed.
  5. Tighten the lower intake manifold bolts in sequence to 11 ft. lbs. (15 Nm) gmpc_v6_5.gif

  6. Install or connect the following:
    • Generator brace bracket.
    • Generator brace bracket bolts. Tighten the bolts to 37 ft. lbs. (50 Nm)
    • Right upper engine mount strut bracket.
    • ECT sensor electrical connector.
    • Radiator inlet hose to the water outlet housing.
    • EGR outlet pipe to the lower intake manifold.
    • EGR outlet pipe bolt to the lower intake manifold. Tighten the bolt to 21 ft. lbs. (29 Nm)
    • Drive belt tensioner.
    • Generator brace.
    • Upper intake manifold.
  7. Inspect for leaks.
Lower Intake Manifold (W/ Supercharger) To Remove:
  1. Disconnect the negative battery cable.
  2. Drain the cooling system.
  3. Remove the supercharger.
  4. Remove the thermostat housing.
  5. Remove the EGR pipe at the intake manifold.
  6. Disconnect the electrical connection at the temperature sensor.
  7. Remove the intake manifold and gaskets.
NOTE: The coolant bypass tube will release from the intake manifold when the manifold is removed.
To Install:
  1. Clean the gasket sealing surfaces.
  2. Install the intake manifold gaskets.
  3. Align the coolant bypass tube with the opening in the intake manifold and install the manifold. Tighten the bolts to 11 lb ft (15 Nm).
  4. Install the electrical connector to the temperature sensor.
  5. Install the EGR pipe to the intake manifold.
  6. Install the thermostat housing.
  7. Install the supercharger.
  8. Fill the cooling system.
  9. Connect the negative battery cable.

Aug 05, 2010 | 1997 Pontiac Grand Prix

2 Answers

Torque Specs for Head Bolts on 1997 GMC Sierra V8 5.0 Vortec?


.0L Torque Specs Belhousing to engine bolts 28-38 ft/lbs Camshaft sprocket bolt 40-45 ft/lbs Camshaft thrust plate to engine block bolts 108-144 in/lbs Crankshaft pulley to vibration damper bolts 35-50 ft/lbs Cylinder head bolts -1979-1992 --Step 1 55-65 ft/lbs --Step 2 65-72 ft/lbs -1993-up --Step 1 25-35 ft/lbs --Step 2 45-55 ft/lbs --Step 3 75-85 ft/lbs Differential shaft lock bolt 15-30 ft/lbs Driveshaft U-joint to pinion flange bolts 70-95 ft/lbs Exhaust manifold bolts 26-32 ft/lbs Flywheel mounting bolts 75-85 ft/lbs Front engine mount nuts 72-98 ft/lbs Intake manifold to head bolts --Step 1 96 in/lbs --Step 2 16ft/lbs --Step 3 23-25 ft/lbs Intake manifold (upper intake to lower) 12-18 ft/lbs Oil filter insert to engine block adapter bolt 20-30 ft/lbs Oil pan mounting bolts -1979 --Step 1 (Large bolts) 11-13 ft/lbs --Step 1 (Short bolts) 7-9 ft/lbs --Step 2 (Large Bolts) 15-17 ft/lbs --Step 2 (Short Bolts) 10-12 ft/lbs -1980 to 1987 9-11 ft/lbs -1988 to 1993 6-9 ft/lbs -1994-up 110-144 in/lbs Oil pickup tube to main bearing cap nut 22-32 ft/lbs Oil pickup tube to oil pump bolts -1979 to 1987 10-15 ft/lbs -1988-up 12-18 ft/lbs Oil pump mounting bolts 22-32 ft/lbs Pinion bearing preload 8-14 in/lbs Pressure plate to flywheel bolts 12-24 ft/lbs Rocker arm fulcrm bolts 18-25 ft/lbs Spark plugs 7-14 ft/lbs Timing chain cover bolts 12-18 ft/lbs Vibration damper to crackshaft bolt 110-130 ft/lbs Wheel lug nuts 85-105 ft/lbs

Mar 16, 2010 | Chevrolet C1500 Cars & Trucks

1 Answer

Drilled hole in intake manifold at upper radiator outlet


Did the bolt break off flush with the top of the hole? or if you remove the cover is some bolt sticking up? if there is try and use vice grips to get ahold if the bolts if it is flush then drill the bolt out and re-tap the hole. Way cheaper and likely less work too...

Nov 02, 2009 | 1997 Dodge Ram 1500 Club Cab

2 Answers

Pontiac bonneville 3.8 vin code k . I replaced the in take gasket because it was leaking water between the top an bottom intakes going into the cyclinder heads its still leaking after all this work ive...


This is the entire task for it. It sounds like you might not have torqued it correctly, or your intake is cracked. But take a look at all of the info:

VIN K Engine On these engines, the upper and lower intake manifolds must be removed separately.
  1. Properly relieve the fuel system pressure, as outlined in Section 5 of this manual.
  2. Disconnect the negative battery cable.
  3. Drain the cooling system into a suitable container.
  4. Remove the fuel injector sight shield and air intake duct.
  5. Tag and disconnect the spark plug wires on the right side of the engine and position aside.
  6. Remove the manifold vacuum source.
  7. Remove the fuel rail.
  8. Remove the EGR heat shield.
  9. Unfasten the cable bracket-to-cylinder head mounting bolt.
  10. Disconnect the throttle cable.
  11. Remove the throttle body support bracket.
  12. Unfasten the upper intake manifold bolts, then remove the upper manifold.
This engine has two bolts which are hidden beneath the upper intake. These bolts are located in the right front and left rear corners of the lower intake manifold. This is why it is necessary to remove the upper before servicing the lower manifold.
  1. Disconnect the upper radiator hose.
  2. Remove the alternator, as outlined in Section 2 of this manual.
  3. Remove the drive belt tensioner.
  4. Remove the EGR valve outlet pipe.
  5. Unfasten the intake manifold bolt, then remove the manifold from the vehicle. Remove and discard the gaskets. Thoroughly clean the gasket mating surfaces, intake manifold bolts and bolt holes.
To install:
  1. Position a new gasket, then place the lower intake manifold over it. Apply a suitable threadlocking compound to the bolts, then install them. For 1995 vehicles, tighten the bolts twice, to 88 inch lbs. (10 Nm), in the sequence shown in the accompanying figure. For 1996-97 vehicles, tighten the bolts to 11 ft. lbs. (15 Nm), in the sequence shown in the accompanying figure.
    1. Install the EGR valve outlet pipe.
    2. Install the drive belt tensioner.
    3. Install the alternator.
    4. Connect the upper radiator hose.
    5. Position the upper intake manifold on the lower manifold. Install the retaining bolts and tighten to 89 inch lbs. (10 Nm).
    6. Install the throttle body support bracket, then connect the throttle cable.
    7. Install the cable bracket-to-cylinder head mounting bolt.
    8. Install the EGR heat shield.
    9. Install the fuel rail.
    10. Install the manifold vacuum source.
    11. Connect the right side spark wires on the right side of the engine.
    12. Install the fuel injector sight shield and air intake duct.
    13. Fill the cooling system with the proper type and amount of fluid.
    14. Connect the negative battery cable. Start the engine and check for leaks. Check the cooling system, and add as necessary.

Oct 18, 2009 | 1995 Pontiac Bonneville

1 Answer

Hot do you take off a 98 GMC 5.7 vortec intake


Note, removing the upper intake manifold is not necessary when removing lower intake manifold, they are removed as an assembly.
Disconnect negative battery cable. Drain cooling system. Remove air cleaner assembly and inlet duct. Mark and remove distributor. Remove upper radiator hose at thermostat housing. Disconnect accelerator and cruise control cables. Remove heater hoses from intake manifold. Remove EGR pipe.
Disconnect fuel lines at rear of engine. Remove AC compressor and set aside(leave hoses connected). Remove canister purge solenoid. Disconnect theSCPI injector, ignition coil, Ignition Control Module, generator,IAC motor, TP sensor, O2 sensor, Exhaust Gas Recirculation valve and Engine Coolant Temperature sensor wiring harness connectors. Remove PCV valve and hose. Remove lower intake manifold bolts. Remove lower intake manifold.
Installation.
Always use New O-rings when reconnecting fuel lines at rear of engine. Apply a bead of RTV silicone sealer along the front and rear sealing surfaces of the block.See Fig.6. Install new gaskets and intake manifold on block while RTV is still wet to the touch. Use Threadlock 12345382 or equivalent to lower intake manifold bolts. Tighten lower intake manifold bolts in sequence to specification table. See fig. 7. To complete installation, reverse removal procedure.f52665d.gifabc2b5f.gif

Oct 10, 2009 | 1998 GMC Sierra

1 Answer

Intake manifold gasket / replace


3.8L Engine

NOTE The 3.8L (VIN K) non-supercharged engine uses a two-piece intake manifold consisting of an upper air plenum which mounts the throttle body and a lower intake manifold assembly which houses the fuel injectors. The 3.8L (VIN 1) supercharged engine uses a similar lower intake manifold. The supercharger serves as the upper manifold.
Lower Manifold

NOTE Two bolts which fasten the lower intake manifold to the cylinder head are accessible only after the upper intake manifold is removed. These bolts are located in the right front and left rear corners of the lower intake manifold. Remove the upper intake manifold to service the lower intake.
The 3.8L (VIN 1) supercharged engine uses a manifold similar to the 3.8L (VIN K), but the supercharger serves as the upper manifold.
  1. Disconnect the negative battery cable.
  2. On 3.8L (VIN 1) engines, remove the supercharger assembly. Please see the procedure in this section.
  3. Remove the upper intake manifold using the procedure above.
  4. Remove the EGR outlet pipe from the intake manifold.
  5. Detach the engine coolant temperature sensor wiring harness from the sensor.
  6. Remove the lower intake manifold bolts and carefully lift off the manifold.

To install:


0900c15280269f1b.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Lower intake manifold bolt torque sequence-3.8L (VIN K) engine
  1. Clean all parts well with degreaser, especially the gasket seal surfaces on the upper and lower manifold pieces and between the lower manifold and the cylinder heads..
  2. Install new gaskets to the cylinder heads and new seals to the engine block. Carefully lower the manifold into place. Apply thread-locking compound to the bolt threads. Make sure to install the two hidden bolts in the lower intake manifold. Hand start all bolts, then torque evenly to 11 ft. lbs. (15 Nm). Follow the toque sequence, starting in the center, then working outwards in a circle.
  3. Install the remaining components in the reverse order of the removal process.

Upper Intake Manifold (Plenum)
  1. Disconnect the negative battery cable.
  2. On 3.8L (VIN 1) engines, remove the supercharger assembly. Please see the procedure in this section.
  3. Tag for identification, then remove the right side spark plug wires.
  4. Disconnect the ignition wires from the fuel rail.
  5. Remove the fuel rail. Please see Section 5.
  6. Remove the cable bracket from the intake manifold.
  7. Remove the throttle body.


NOTE Two bolts which fasten the lower intake manifold to the cylinder head are accessible are accessible only after the upper intake manifold is removed. These bolts are located in the right front and left rear corners of the lower intake manifold.
  1. Remove the upper intake manifold bolts and carefully lift the upper intake manifold from the engine.



0900c15280269f1c.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Upper intake manifold and bolt torque sequence-3.8L (VIN K) engine
To install:
  1. Clean all parts well with degreaser, especially the gasket seal surfaces on the upper and lower manifold pieces.
  2. Install new gaskets to the cylinder heads and new seals to the engine block. Carefully lower the manifold into place. Make sure to install the two hidden bolts in the lower intake manifold. Hand start all bolts, then torque evenly to 89 inch lbs. (10 Nm). Follow the torque sequence, starting in the center, then working outwards in a circle.
  3. Install the remaining components in the reverse order of the removal process.

Sep 11, 2009 | 1999 Buick Regal

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