Question about 2003 Suzuki Aerio

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2003 Aerio: i have to do work on the motor i need o know how t...

I have to do work on the motor i need o know how tight the crankshaft bolt needs and how to replace the timing belt a digram would be awsome thanks

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  • Master
  • 564 Answers

If you are going to do this job yourself id suggest you go to auto zone or napa and purchase a repair manual it will give you all the info you will ever need to complete your task and it gives illustrations as well .

Posted on May 07, 2010

  • Katdaddy21 May 07, 2010

    just an update if auto-zone or napa dont have a manual for that vehicle try an import auto parts store one that deals only with imports you should be able to find all of the info that you need.

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03 Suzuki aerio need a step by step how to: replace the timing chain! Please help


WOW you work on engines not knowing what is there?
the engines are: 7 engines.!!!
1.3 L I4; 1.5 L I4; 1.6 L I4; 1.8 L I4; 2.0 L I4; 2.3 L I4; 1.4 L Diesel I4 ill guess, ( (die roll)
2.3 L below.

all answers, USA cars, this a USA forum. so.....
ever heard of the FSM the oem factory service manual?

is the chain making noises? if yes, the guide is bad, most chains fail due to that (as a true cause)
the FSM is here , just $4 to look , so ????
https://suzukipitstopplus.com/Products/1178-2003-aerio-service-manual.aspx

the clone is Alldata.com DIY, log in and read like we do.
google alldtata.com , bingo....

now the 2.3L (just the first half, ill let you pay $4 like we do)
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Remove engine assembly from vehicle.
  3. Remove oil pan.
  4. Remove cylinder head cover.
  5. Remove timing chain cover as follows:
    • Remove crankshaft pulley bolt. To lock crankshaft pulley, use special tool 09917-68221 (camshaft pulley holder).
    • Remove crankshaft pulley. To remove crankshaft pulley, use special tools 09944-36011 and 09926-58010 (steering wheel remover and bearing puller attachment).
    • Remove A/C compressor bracket.
    • Remove alternator belt idler pulley, water pump pulley and alternator belt tensioner.
    • Remove timing chain cover bolts and nut.
    • For reinstallation of timing chain, turn crankshaft so that timing marks on cylinder head and lower crankcase match with those on sprockets as shown in figure.
    • Remove second timing chain as follows:
      • Turn crankshaft to meet following conditions.
        • Key (I) on crankshaft is positioned as shown.
        • Arrow mark on idler sprocket (II) points upward.
        • Marks on sprockets (III) match with marks on cylinder head. Note that this step must be followed for reinstallation of timing chain.
      • Remove timing chain tensioner adjuster No.2 and gasket. To remove them, slacken second timing chain by turning intake camshaft counterclockwise a little while pushing back pad.
      • Remove intake and exhaust camshaft timing sprocket bolts. To remove them, fit a spanner to hexagonal part at the center of camshaft to hold it stationary.
      • Remove camshaft timing sprockets and second timing chain.
      • warning
      • After second timing chain is removed, never turn intake camshaft, exhaust camshaft and crankshaft independently more than such an extent as shown. If turned, interference may occur between piston and valves and valves themselves, and parts related to piston and valves may be damaged.
      • Remove timing chain guide No.1.
      • Remove timing chain tensioner adjuster No.1.
      • Remove timing chain tensioner.
      • Remove idler sprocket and first timing chain.
      • Remove crankshaft timing sprocket.
      • end.
    im not doing INSTALL, sorry.


25540491-yqaloxbadhjyikzm2dpnlv4n-2-0.jpg got that? also there are a hole section on details of gasket seals and such, nothing trivial that.

Mar 09, 2015 | 2003 Suzuki Aerio

1 Answer

Heres my problem i got a 2003 suzuki aerio and i had to pull the motor and the crankshaft position sensor wires came out of the connector what wires connect together coming from crankshaft position


this is in the FSM. (no engine options stated so no one can guess)
its at ALLDATA.COM
its also online at the suzuki pit stop for $4 day pass
btw all suz conn. have locks, never force any connector on any suzuki
(hint they dont sell em. the bums)
and use the toggle levers on them. to release the locks and sure
dont yank them.
just $4 bucks and not have FULL docs.
amazing , huh?

https://suzukipitstopplus.com/Products/1178-2003-aerio-service-manual.aspx

tell more get more, no engine stated, so...............????????????
and no country, oops. they are not all the same.... so......?????

Mar 29, 2014 | 2003 Suzuki Aerio

2 Answers

Where located fuel sensor Suzuki Ario 2003


Component location diagrams for most 2003 Suzuki Aerio cars and light trucks sold in the U.S. from 1990+.
clsk2003aeri003.gifIgnition System Components Location Diagram for 2003 Suzuki Aerio 2.0 L4 GAS
Components on diagram:
  • TP Sensor
  • Ignition Coil
  • ECM
  • MAF Sensor
  • CMP Sensor
  • clsk2003aeri007.gifElectronic Shift Control System Components Location Diagram for 2003 Suzuki Aerio 2.0 L4 GAS
    Components on diagram:
  • Data Link Connector
  • Transmission Range Sensor
  • Throttle Position Sensor
  • Pressure Control Solenoid Valve
  • Battery
  • clsk2003aeri010.gifInstrument Panel For Connector Layout Diagram Diagram for 2003 Suzuki Aerio SX 2.0 L4 GAS
    Components on diagram:
  • Clutch Switch
  • Thermistor
  • Brake Light Switch
  • Blower Motor Relay
  • Heater Fan Motor
  • clsk2003aeri011.gifInstrument Panel Harness Diagram for 2003 Suzuki Aerio SX 2.0 L4 GAS
    Components on diagram:
  • Wiper Switch
  • Washer Switch
  • Data Link Connector
  • Turn Signal Relay
  • Radio
  • clsk2003aeri015.gifHeadlight System Location Diagram for 2003 Suzuki Aerio SX 2.0 L4 GAS
    Components on diagram:
  • Headlight Relay
  • Headlight
  • Clearance Light
  • Headlight Diode
  • Clearance Light Relay
  • clsk2003aeri022.gifFuel System Components Diagram for 2003 Suzuki Aerio SX 2.0 L4 GAS
    Components on diagram:
  • Fuel Pump Relay
  • Fuel Tank Pressure Sensor
  • EVAP Canister
  • Fuel Tank Pressure Control Valve
  • Fuel Filler Cap
  • clsk2003aeri027.gifFloor For Single Unit Parts Diagram for 2003 Suzuki Aerio 2.0 L4 GAS
    Components on diagram:
  • Wheel Speed Sensor
  • ABS Control Module
  • G Sensor
  • Air Bag Control Module
  • EVAP Canister Vent Valve
  • clsk2003aeri030.gifInstrument Panel For Ground Point Diagram for 2003 Suzuki Aerio SX 2.0 L4 GAS
    Components on diagram:
  • Instrument Panel Ground Points
  • clsk2003aeri036.gifEngine Compartment For Single Unit Parts Diagram for 2003 Suzuki Aerio 2.0 L4 GAS
    Components on diagram:
  • Throttle Position Sensor
  • Horn Relay
  • Radiator Fan Control Relay
  • Cruise Control Module
  • Condenser Fan Relay
  • clsk2003aeri037.gifEngine Compartment Components Diagram for 2003 Suzuki Aerio SX 2.0 L4 GAS
    Components on diagram:
  • MAP Sensor
  • Knock Sensor
  • Noise Suppressor
  • Heated Oxygen Sensor
  • Sep 18, 2011 | 2003 Suzuki Aerio

    1 Answer

    HELP ! Sensor crankshaft position SUZUKI AERIO SX AWD 2.3L 2005.How to replace under the scheme ?


    Welcome to FixYa.com
    Crankshaft Position (CKP) Sensor Removal and Installation

    Removal

    1. Remove engine with transmission from vehicle.

    2. Remove transmission from engine and then remove flywheel or drive plate from crankshaft.

    3. Disconnect connector from crankshaft position sensor.

    4. Remove crankshaft position sensor (1) from cylinder block (2).

    Installation

    Image

    Reverse removal procedure noting the following.

    - Check to make sure that crankshaft position sensor (1) is free from any metal particles and

    damage.

    - Apply engine oil to O-ring of sensor.

    - Install crankshaft position sensor to cylinder block (2) with specified torque.

    Tightening torque

    Crankshaft position sensor bolt a: 6 N.m (0.6 kg-m, 4.5 lb-fl)

    - Connect connector and fix wire harness with clamp securely. Thank you for Using FixYa.comKind Regards, LeeYour FixYa Expert and Master Technician
    leedavidian_133.png

    Feb 06, 2011 | 2005 Suzuki Aerio SX

    1 Answer

    How to remove the Crankshaft Pulley


    With the belt still on the motor, remove the large bolt in the center of balancer pulley (air impact works best for these because they are extreamly tight) After breaking loose the bolt you can remove the belt. If you don't have one Advanced Auto parts will rent you any tool you will need in your case you need a puller, several kind out there, tell them what job you are doing & they will provide the proper tool.

    Mar 20, 2010 | 2003 Hyundai Santa Fe

    2 Answers

    I HAVE A 2003 SUZUKI AERIO SX AND IT HAS 121,00 MILES ON IT. HOW DO I KNOW WHEN I NEED TO CHANGE MY TIMING BELT? AND I HAVE BEEN TOLD THAT THE MOTOR MOUNTS NEED TO BE REPLACED. ABOUT HOW MUCH WILL THAT...


    hi you really need to change the timing belt every 60,000 miles so it is due for a change, how much the engine mounts will cost, i don't know as i live in the uk it might be allot cheaper in the US or other countries but you are looking at 35 to 40 pounds UK if dollars about 50 to 60 ish

    Feb 22, 2010 | 2003 Suzuki Aerio

    1 Answer

    Parking brake 2003 Suzuki Aerio


    PARKING BRAKE HAS TO ADJUSTED IF OUT OF ADJUSTMENT.

    Feb 15, 2010 | 2003 Suzuki Aerio

    1 Answer

    I have a 2003 Suzuki Aerio and I need to change the belt but where do I release the tension??


    the tensor pully is spring loaded. All you have to do is get a wrench on that big center bolt and pull or push on it as if you are trying to tighten the bolt. that will pull on the spring and the pully will rotate down.

    Aug 13, 2009 | 2003 Suzuki Aerio

    1 Answer

    Spark Plugs Replacement


    When you look at the engine you should see a black plastic cover over the top, you have to remove the (4) bolts that should allow you access to the top of your motor. You will then have to remove The bolts that are holding your plugwires to the top of your engine. Once removed you will then have to pull up on the wires, you will then see that your spark plugs. Note you will need at least a 6 inch extension to be able to reach the plugs. Good Luck

    Apr 17, 2009 | 2003 Suzuki Aerio

    3 Answers

    Having difficulty removing rear brake drum on 2003 Suzuki Aerio.


    Yes the phillips head screws have to be removed, on some models there are two more holes in the face of the drum to insert threaded bolts to remove the drum, simply thread the bolts in to remove the drum.

    Nov 23, 2008 | 2003 Suzuki Aerio

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