Question about 1998 Mercury Sable

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What does a PO401 means for a 1998 Mercury Sable

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P0401 OBD-II Trouble Code - Insufficient EGR Flow

What does that mean?
EGR stands for Exhaust Gas Recirculation. It is part of the vehicle emmissions system, and is used to reduce combustion temperature and pressure to control Oxides of Nitrogen. There are generally three parts to the EGR system: the EGR valve, an actuator solenoid, and a differential pressure sensor EGR (DPFE). These things work together to deliver the correct amount of recirculation based on engine temperature, load, etc. The P0401 code means that OBD detected an insufficient amount of EGR.

Symptoms
You may notice drivability problems such as pinging (a.k.a. pre-ignition knock) when the engine is under load or the vehicle is at higher speeds. There may also be other symptoms.

Causes
A code P0401 most likely means one or more of the following has happened:
* The DPFE (differential pressure feedback EGR) sensor is faulty and needs to be replaced
* There is a blockage in the EGR (tube), most likely carbon buildup
* The EGR valve is faulty
* The EGR valve may not be opening due to a lack of vaccuum

Possible Solutions
In fixing this code, it is quite common for people to just replace the EGR valve only to have the OBD code return. The EGR valve is not always the culprit.
* Use a vacuum pump and pull the EGR valve open while monitoring engine RPM's & DPFE voltage. There should be a noticable difference in RPM's with the EGR open
* Clean out the EGR valve and/or tubing to remove deposits
* Check the voltage at the DPFE, compare to specified values (refer to a repair manual for your specific model)
* Replace the DPFE sensor (with a good quality / OEM one)
* Replace the EGR valve

Hope this help to solve it; remember comment and rated this help. TY for using Fixya.

Posted on May 06, 2010

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Insufficient EGR flow -usually the egr valve gets carboned up and start clogging,actuator fails or valve sticks u can remove valve and clean carbon off valve and tube which usually fixes problem also can be a vacuum problem to egr valve test vacuum at valve

Posted on May 06, 2010

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Posted on Jan 02, 2017

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SOURCE: mercury sable 2001 duratec engine DOHC I get check engine light and diagnostic code PO401". Any suggestions?

Need pic o diagram

Posted on May 14, 2013

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It could very possibly the EGR tubes are clogged or the EGR is not opening or could be DPFE; first i would check the tubes on the DPFE and also clean the EGR tubes and egr it self simple brake clean and a hanger can clean the tubes and spray some in the EGR it also can get gunked up and not move properly.

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Mercury sable 2001 duratec engine DOHC I get check engine light and diagnostic code PO401". Any suggestions?


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