Question about 1985 Dodge Aries

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The part that allows you to adjust the tension on the belt that runs the alternator and water pump flew off my 85 dodge aries while driving down the free way, what do I need to ask for at the parts store? about how much will it cost?

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Any auto parts store should be able to get this belt tensioner and the belt for you. Tensioners and belts vary in price so expect $40 to $ 90 to pay for the two of them

Posted on Apr 27, 2010

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Fan belt diagram


1989 Belts

Print


INSPECTION

All Models
Belt tension is very important, as a belt that is too tight will put too much stress on the bearings of the components it drives, causing them to wear out prematurely. A belt that is too loose will slip, causing (1) the belt to wear out quickly due to friction heat, and (2) inefficient alternator, air pump, cooling fan or air conditioner operation because much of the turning power supplied by the main drive pulley is lost.
The belts should be inspected and/or adjusted at 2,000 miles (3,221 km) and then every 4,000 miles (6,441 km). First, make sure that the belt is properly positioned in the pulley. Check the pulleys for damage. Inspect the belts for cracks and signs of fraying. These usually develop on the inner surface and extend into the backing or outer surface of the belt. Check also for glazing, a completely smooth appearance which indicates slippage. A belt that is in good shape will have a slightly grainy appearance like cloth. Replace belts that show cracks or glazing.
Check belt tension. Apply pressure with your thumb at the mid-point between two pulleys, and the belt should stretch or deflect about 1 / 4 - 1 / 2 in. (6-13mm). If the belt is too tight or too loose, adjust/replace as necessary.


ADJUSTING

Except RX-7
See Figures 1, 2 and 3
To adjust belts, first locate the mounting bolt on the air pump or alternator (each has its own belt and adjusts to permit that belt to be tensioned correctly). This bolt attaches the unit to the engine and has a nut on the end. Put a wrench on either end and loosen the bolt until there is practically no tension on it. Then, loosen the adjusting bolt, which is located on the opposite side of the unit and which passes through a slot. Pull the alternator or air pump away from the engine and tighten the adjusting bolt just enough to hold the unit while you check tension. Repeat the adjustment procedure until the belt deflects the proper amount, then fully tighten the adjusting and mounting bolts. Avoid too much belt tension or overtightening of bolts. A new belt should be tensioned just slightly more (about 0.4 in. or 10mm deflection) and checked after several hundred miles of operation to make sure that tension is still adequate. (Tension is lost very rapidly until a new belt is broken in.)


0900c1528004e5dd.jpg enlarge_icon.gifenlarge_tooltip.gif

Fig. Fig. 1: Some engines utilize an idler pulley with a locknut at its center


0900c1528004e5de.jpg enlarge_icon.gifenlarge_tooltip.gif

Fig. Fig. 2: After loosening the idler adjuster locknut, turn the adjusting bolt clockwise to increase belt tension or counterclockwise to decrease it


0900c1528004e5df.jpg enlarge_icon.gifenlarge_tooltip.gif

Fig. Fig. 3: On some GLC engines equipped with power steering, the pump pulley uses a slotted adjusting bar, adjusting bolt and locknut to adjust belt tension
Late model GLCs, 323s, 626s, MX-6s and 929s may use an adjusting bolt on either the idler pulley (a pulley which is not directly associated with any of the accessories) or on the power steering pump itself. This bolt makes adjustment much easier because you don't have to hold the accessory under a great deal of tension while tightening the mounting bolts.
On models where the idler pulley has a locknut at its center, simply loosen the locknut, then turn the adjusting bolt clockwise to increase belt tension or counterclockwise to decrease it or remove the belt. Do not forget to retighten the locknut when tension is correct, or vibration may cause it to fall off. Recheck the tension with the locknut tightened and readjust if necessary.
To adjust the power steering pump pulley on the GLC, loosen the slotted adjusting bar bolt, the mounting bolt across from it, and the locknut at the bottom of the adjusting bolt. Turn the adjusting bolt counterclockwise to remove the belt or reduce tension, and clockwise to increase it. When tension is correct, tighten the adjusting bolt locknut, adjusting bar bolt, and pump mounting bolt.
On 626, MX-6 and 929 models with a 4-ridge or 5-ridge ribbed type V-belt driving both the air conditioner and power steering pump, belt tension is much greater. With a used belt, deflection should only be about 1 / 4 in. (6.35mm).
RX-7
See Figures 4, 5 and 6
The RX-7 may be equipped with as many as three or four separate drive belts. The belts are arranged at the front of the engine and drive the cooling fan/water pump, alternator, power steering pump, emission control air pump and air conditioner compressor (if so equipped).


0900c1528004e5e0.jpg enlarge_icon.gifenlarge_tooltip.gif

Fig. Fig. 4: Checking belt tension on 1979-85 RX-7
Check the tension of each belt at the arrows numbered 1, 2, 3 and 4 (depending on year) shown in the illustration. Press on the belt with your thumb using moderate pressure (about 22 lbs.). The belts should give or deflect the amounts shown in the chart.


0900c1528004e5e1.jpg enlarge_icon.gifenlarge_tooltip.gif

Fig. Fig. 5: Checking belt tension on 1986-89 RX-7


0900c1528004e5e2.jpg enlarge_icon.gifenlarge_tooltip.gif

Fig. Fig. 6: RX-7 belt deflection limits
Use the following appropriate procedure and illustration to make drive belt adjustment(s).
ALTERNATOR AND AIR PUMP
See Figure 7

  1. Slightly loosen the stationary pivot bolt on the alternator or air pump.
  2. Loosen the adjusting bolt.
  3. Using a piece of wood (tool handle, etc.) as a prybar, move the alternator or air pump outward or inward until the proper deflection is obtained.



0900c1528004e5e3.jpg enlarge_icon.gifenlarge_tooltip.gif

Fig. Fig. 7: Adjusting alternator drive belt tension on 1986-89 RX-7
When prying on the alternator or air pump, make sure the prybar is anchored against the engine case and not against a component (distributor cap, etc.) which could break.

  1. Tighten the adjusting bolt. Remove the prybar and tighten the pivot bolt.

AIR CONDITIONING COMPRESSOR AND POWER STEERING PUMP
See Figures 8 and 9
  1. Loosen the locknut on the idler pulley, if so equipped.
  2. Turn the adjusting bolt until the proper tension is reached.



0900c1528004e5e4.jpg enlarge_icon.gifenlarge_tooltip.gif

Fig. Fig. 8: Adjusting air conditioning compressor drive belt tension on 1986-89 RX-7

  1. Tighten the locknut and recheck the belt tension.



0900c1528004e5e5.jpg enlarge_icon.gifenlarge_tooltip.gif

Fig. Fig. 9: Adjusting power steering pump drive belt tension on 1986-89 RX-7


REMOVAL & INSTALLATION

All Models

  1. Loosen the accessory being driven and move it on its pivot point to free the belt.
  2. Remove the belt. If an idler pulley is used, it is often only necessary to loosen the idler pulley to provide enough slack to remove the belt.

To install:
  1. After the new belt is in place and properly tensioned, start the engine and allow it to run for about five minutes to seat the new belt.
  2. Stop the engine and recheck the belt tension. Adjust as necessary.

On engines with many driven accessories, other belts may have to be removed to access the one being replaced.

May 27, 2012 | 1989 Mazda 323

2 Answers

BMW 318i M46 belt tensioning




adjust ur belt by following steps
now that you know where the components are these components are driven by a belt. So when you turn your AC on there’s a belt that’s driving the AC compressor, when you turn the stirring wheel and you have that nice that easy feel of turning the stirring wheel when you’re parallel parking your car that’s the power stirring pump doing its job. Your alternator is keeping the battery charged, the lights on and the engine running. So I want to show you where the belts are, what they look like, how to adjust them and how to tell a bad belt from a good belt. As you can see these are your drive belts, this is the AC drive belt it drives the AC compressor, this is the alternator drive belt it drives the alternator, if you look down here you can see this is where the adjustment is on that AC compressor belt, if you look right here this is the top adjusting bolt for adjusting the alternator either up or down to tighten or loosen the belt. There’s a bolt down here that locks the alternator in place and this bolt is the pivot bolt for the alternator. So if you’re going to let’s say remove your alternator belt you’d have to remove these covers, loosen this bolt, loosen this bolt that’s underneath this cover and adjust this bolt to either lower the alternator or raise the alternator, if you’re belt was too loose you’ll pull up on the alternator, if the belt was too tight you’ll



Sep 22, 2008 | 2001 BMW 330

1 Answer

Need belt routing diagram for 2001 chrysler sebring lxi


Thanks for using FixYa.




jturcotte_2444.gif

Fig. Accessory drive belt routing-2.7L engine
Chrysler Cirrus & Sebring Convertible; Dodge Stratus; Plymouth Breeze



jturcotte_2445.gif

Fig. Accessory drive belt routing-Chrysler 2.7L engine





2.7L Engine
A/C & Alternator Belt

  1. Raise and safely support the vehicle.
  2. Remove the right front wheel and belt splash shield.
  3. Loosen tensioner locking bolt and pivot bolt.
  4. Rotate tensioner clockwise to allow enough slack to remove belt

To install:
  1. Install the air conditioning compressor/alternator belt on pulleys, tensioner in slack position, slip belt over idler last.
  2. Adjust drive belt tension.
  3. Install the belt splash shield and right front wheel.
  4. Lower vehicle.
    jturcotte_2446.gif

    Fig. Installing A/C & alternator belt-2.7L engine


  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Raise and safely support the vehicle.
  3. Remove the right front wheel and belt splash shield.
  4. Loosen the tensioner locking bolt and pivot bolt.
  5. Rotate tensioner clockwise to allow enough slack to remove the belt

To install:
  1. With the tensioner in a slack position, install the Air Conditioning (A/C) compressor/alternator belt on the pulleys. Slip the belt over the idler last.
  2. Adjust the drive belt tension.
  3. Install the belt splash shield and right front wheel. Tighten the wheel lug nuts to 100 ft. lbs. (136 Nm).
  4. Lower the vehicle.

Power Steering Belt
  1. Raise and safely support the vehicle.
  2. Remove the right front wheel and belt splash shield.
  3. Remove the air conditioning compressor/alternator belt.
  4. Loosen belt adjusting bolt. It is not necessary to loosen the pivot bolt on the power steering pump. There is a bushing incorporated into the power steering pump/bracket that allows it to pivot.
  5. Remove the power steering belt.

To install:
  1. Install the power steering belt on pulleys.
  2. Adjust drive belt tension.
  3. Install the air conditioning compressor/alternator belt.
  4. Install the belt splash shield and right front wheel.
  5. Lower vehicle.


Oct 27, 2011 | Cars & Trucks

2 Answers

Where is the tensioner pulley located on a 1994 pontiac bonneville? and how do I adjust it to get the alternator back on? Thanx


the tensioner is located directly below where the alternator bolts on. it is an automatic adjusting tensioner so you can't adjust it . you can only move the pulley back and forth to allow slack in the drive belt.

Jul 26, 2011 | 1994 Pontiac Bonneville

2 Answers

85 chevy celebrity. replaced alternator. that one squealed 2. got another. still hear a squeel. does not squeel when belt is off.


ALTERNATOR BELT NEED ADJUSTING AND REPLACING IT GLAZED. WHEN DRIVE BELT GET GLAZED SHINY CAUSE IT TO SLIP AND SQUEAL.REPLACE ALTERNATOR DRIVE BELT. AND ADJUST IT DRIVE BELT TENSION BY TIGHTEN THE UNTIL YOU CAN PRESS DOWN ON THE BELT IN THE LONGEST RUN. YOU NEED TO PRESS DOWN BELT AND GET A 1/4 TO 1/2 INCH DEFLECTION IN BELT.THE BELT CANT BE TOO TIGHT WHERE WHEN YOU PRESS DOWN AT IT WONT GIVE IN NONE TOO TIGHT, WILL CAUSE PREMATURE ALTERNATOR BEARING FAILURE IF DRIVE BELT TOO TIGHT.

Apr 18, 2011 | Chevrolet Celebrity Cars & Trucks

1 Answer

Belt routing


V-BELT ADJUSTMENT CAUTION
On models equipped with an electric cooling fan, disconnect the negative battery cable or fan motor wiring harness connector before replacing or adjusting drive belts. The fan may come on, under certain circumstances, even though the ignition is OFF. Alternator Drive Belt
  1. Position a ruler perpendicular to the drive belt at its longest run. Test the tightness of the belt by pressing it firmly with your thumb. The deflection should not exceed 1?4 in. (6mm).
  2. If the deflection exceeds 1?4 in. (6mm), loosen the alternator mounting and adjusting arm bolts.
  3. On 1968-72 V8 and 6 cylinder models, use a prytool to move the alternator toward or away from the engine until the proper tension is reached. NOTE: Apply tension to the front of the alternator only. Positioning the prytool against the rear end housing will damage the alternator.
  4. On 1973 and later V8 models, place a 1 in. (25.4mm) open-end or equivalent wrench on the adjusting arm bolt and pull on the wrench until the proper tension is achieved.
  5. Holding the alternator in place, tighten the adjusting arm bolt. Inspect the belt tension. When the belt is properly tensioned, tighten the alternator mounting bolt. Fig. 1: Alternator belt adjustment 86651054.gif
Power Steering Drive Belt ALL 6-CYLINDER AND 1971-72 V8 MODELS
  1. Holding a ruler perpendicular to the drive belt at its longest run, test the tightness of the belt by pressing it firmly with your thumb. The deflection should not exceed 1?4 in. (6mm).
  2. To adjust the belt tension, loosen the adjusting and mounting bolts on the front face of the steering pump cover plate (hub side).
  3. Using a prytool on the pump hub, move the power steering pump toward or away from the engine until the proper tension is reached. Do not pry against the reservoir as it is relatively soft and easily deformed.
  4. Hold the pump in place, tighten the adjusting arm bolt and then inspect the belt tension. When the belt is properly tensioned tighten the mounting bolts.
1973 AND LATER V8 MODELS
  1. Position a ruler perpendicular to the drive belt at its longest run. Test the tightness of the belt by pressing it firmly with your thumb. The deflection should be about 1?4 in. (6mm).
  2. To adjust the belt tension, loosen the three bolts in the three elongated adjusting slots at the power steering pump attaching bracket.
  3. Turn the steering pump drive belt adjusting nut as required until the proper deflection is obtained. Turning the adjusting nut clockwise will increase tension and decrease deflection; counterclockwise will decrease tension and increase deflection.
  4. Without disturbing the pump, tighten the three attaching bolts. Fig. 2: Power steering belt adjustment (slider type) 86651055.gif
Air Conditioning Compressor Drive Belt
  1. Position a ruler perpendicular to the drive belt at its longest run. Test the tightness of the belt by pressing it firmly with your thumb. The deflection should not exceed 1?4 in. (6mm).
  2. If the engine is equipped with an idler pulley, loosen the idler pulley adjusting boot, insert a prytool between the pulley and the engine (or in the idler pulley adjusting slot), and adjust the tension accordingly. If the engine is not equipped with an idler pulley, the alternator must be moved to adjust, as outlined under Alternator Drive Belt.
  3. When the proper tension is reached, tighten the idler pulley adjusting bolt (if so equipped) or the alternator adjusting and mounting bolts. Fig. 3: Air conditioning belt adjustment 86651056.gif
Thermactor® Air Pump Drive Belt
  1. Position a ruler perpendicular to the drive belt at its longest run. Test the tightness of the belt by pressing it firmly with your thumb. The deflection should be about 1?4 in. (6mm).
  2. To adjust the belt tension, loosen the adjusting arm bolt slightly. If necessary, also loosen the mounting belt slightly.
  3. Using a prytool, pry against the pump rear cover to move the pump toward or away from the engine as necessary. WARNING
    Do not pry against the pump housing itself, as damage to the housing may result.
  4. Holding the pump in place, tighten the adjusting arm bolt and recheck the tension. When the belt is properly tensioned, tighten the mounting bolt. Fig. 4: Air pump adjustment points 86651057.gif
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Nov 12, 2010 | 1988 Mercury Grand Marquis

1 Answer

I have a broken belt that goes on the same pulley that another belt is already on. What all do I have to remove to be able to put the belt on. I guess the belt that needs put on is for the heat & air...


A/C Compressor Belt
  1. Remove the alternator/power steering and water pump drive belt to gain access to the air conditioning belt.

  2. Loosen the tensioner pulley locknut, then turn the adjusting screw to raise or lower the tensioner pulley assembly. Remove the belt.

To install:

  1. Install the belt.

  2. To adjust the belt, loosen the tensioner pulley nut and adjust the belt tension by tightening the adjusting screw. Tighten the pulley nut to 40 ft. lbs. (54 Nm) after adjustment.

  3. Install the alternator/power steering and water pump drive belt and adjust.

  4. Start the engine and check for proper belt alignment and any abnormal noise.

Nov 01, 2010 | 1995 Dodge Intrepid

1 Answer

Belt routing for 2000 ford escourt


The belt routing is often found on a sticker, under the hood. But, the best I can do is instructions on how to change the belts, step by step:
REMOVAL & INSTALLATION 1.8L Engines ALTERNATOR AND WATER PUMP BELT
  1. Riase the front of the car and support it with safety stands.
  2. Loosen the alternator adjusting bolt.
  3. If necessary, remove the power steering drive belt .
  4. Loosen the alternator mounting bolt.
  5. Remove the alternator and water pump drive belt. To install:
  6. Install the alternator and water pump drive belt.
  7. Adjust the belt tension.
  8. If removed, install the power steering pump belt.
  9. Tighten the alternator adjusting bolt to 14–19 ft. lbs. (19–25 Nm).
  10. Tighten the alternator mounting bolt to 27–38 ft. lbs. (37–52 Nm).
  11. Lower the vehicle.
POWER STEERING PUMP BELT
  1. Raise and safely support the vehicle.
  2. Loosen the power steering pump mounting bolt and nuts.
  3. Remove the drive belt. To install:
  4. Install the belt and adjust the tension.
  5. Tighten the power steering pump mounting nut, located near the adjusting bolt, to 27–38 ft. lbs. (37–52 Nm).
  6. Tighten the pump mounting bolt behind the pulley to 27–40 ft. lbs. (36–54 Nm), and the remaining pump mounting nut to 23–34 ft. lbs. (31–46 Nm).
  7. Lower the vehicle.
1.9L and 2.0L SOHC Engines
  1. Insert a 3?8 in. drive ratchet or a breaker bar in the hole on the automatic tensioner, then pull the tool toward the front of the vehicle.
  2. While releasing the belt tension, remove the drive belt from the tensioner pulley and slip it off the remaining accessory pulleys. Fig. 1: Insert a 3?8 in. drive ratchet or breaker bar into the hole of the automatic tensioner 90981p74.jpg
    Fig. 2: Pull the breaker bar or ratchet toward the front of the vehicle to relieve belt tension 90981p75.jpg
    Fig. 3: Once the tension has been released, remove the belt from the pulleys and the vehicle 90981p76.jpg
    To install:
  3. Position the drive belt over the accessory pulleys.
  4. Insert the 3?8 in. drive ratchet or breaker bar into the hole of the automatic tensioner, then pull the tool toward the front of the vehicle.
  5. While holding the tool in this position, slip the drive belt behind the tensioner pulley and release the tool.
  6. Remove the tool from the automatic tensioner.
  7. Check that all V-grooves make proper contact with the pulley.
2.0L DOHC Engines
  1. Raise the car and safely support it with jackstands.
  2. Use a 13mm wrench to rotate the tensioner clockwise.
  3. Remove the drive belt from the pulleys. To install:
  4. Position the belt on the pulleys.
  5. Use a 13mm wrench to rotate the tensioner clockwise.
  6. Route the belt as shown in the illustration and release the tensioner.
  7. Lower the car.
  8. Run the engine for a few minutes to seat the belt in the pulley grooves.
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Sep 03, 2010 | Ford Escort Cars & Trucks

1 Answer

How do u change a serpentine belt for a 1999 ford escort zx2


ADJUSTMENT 1.8L Engines ALTERNATOR AND WATER PUMP BELT
  1. Loosen the alternator adjusting bolt.
  2. Raise and safely support the vehicle.
  3. Loosen the alternator mounting bolt. NOTE: Do not pry against the stator frame. Position the prybar against a stronger point, such as the area around a case bolt. Fig. 1: A belt tension gauge should be placed on the longest span of the belt to check tension — 1.8L engine 90981g05.gif

  4. Position a suitable belt tension gauge on the longest accessible span of belt and tighten the belt.
  5. Adjust the tension to 86–103 lbs. (383–461 N) for a new belt or 68–86 lbs. (304–383 kg) for a used belt.
  6. If a belt tension gauge is not available, adjust the tension to 0.31–0.35 in. (8–9mm) deflection for a new belt or 0.35–0.39 in. (9–10mm) deflection for a used belt.
  7. Tighten the alternator adjusting bolt to 14–19 ft. lbs. (19–25 Nm).
  8. Tighten the alternator mounting bolt to 27–38 ft. lbs. (37–52 Nm).
  9. Lower the vehicle. Fig. 2: Alternator and water pump pulley belt routing — 1.8L engine 90981g06.gif
POWER STEERING PUMP BELT
  1. Raise and safely support the vehicle.
  2. Loosen the power steering pump mounting bolt and nuts.
  3. Adjust the power steering pump and, if equipped, the air conditioning compressor belt tension by turning the pump adjusting bolt. Fig. 3: Power steering pump belt routing and locations of the mounting bolts, nuts and adjusting nut — models without A/C 90981g07.gif

  4. Tighten the power steering pump mounting nut near the pump adjusting bolt.
  5. Position a suitable belt tension gauge on the longest accessible span of belt and tighten the belt.
  6. Adjust the tension to 110–132 lbs. (491–589 N) for a new belt or 95–110 lbs. (422–491 N) for a used belt.
  7. Check for proper belt deflection. For a new belt (one with less than 10 minutes of run time), the deflection should be 0.31–0.35 in. (8–9mm). For a used belt (one with more than 10 minutes of run time), the deflection should be 0.35–0.39 in. (9–10mm).
  8. Tighten the power steering pump mounting nut, located near the adjusting bolt, to 27–38 ft. lbs. (37–52 Nm).
  9. Tighten the pump mounting bolt behind the pulley to 27–40 ft. lbs. (36–54 Nm), and the remaining pump mounting nut to 23–34 ft. lbs. (31–46 Nm).
  10. Lower the vehicle. Fig. 4: Power steering pump belt routing and locations of the mounting bolts, nuts and adjusting nut — models with A/C 90981g08.gif
1.9L Engines The accessory drive belt for 1.9L engines has no provision for manual belt adjustment, since these engines use an automatic belt tensioner. Drive belt slack is taken up by the automatic tensioner. NOTE: Movement of the automatic tensioner assembly during engine operation is not a sign of a malfunctioning tensioner. This movement is the tensioner self-adjusting and is required to maintain constant belt tension. Fig. 5: Drive belt routing — 1.9L engines 86751052.gif
2.0L Engines The accessory drive belt for 2.0L engines has no provision for manual belt adjustment, since these engines use an automatic belt tensioner. Drive belt slack is taken up by the automatic tensioner. NOTE: Movement of the automatic tensioner assembly during engine operation is not a sign of a malfunctioning tensioner. This movement is the tensioner self-adjusting and is required to maintain constant belt tension. The belt tensioner has a belt length indicator. If the indicator marks are not between the MIN and MAX marks, the belt must be replaced. Fig. 6: Drive belt routing — 2.0L SOHC engine with A/C 90981g23.gif
Fig. 7: Drive belt routing — 2.0L SOHC engine without A/C 90981g24.gif
Fig. 8: Drive belt routing — 2.0L DOHC engine 90981g25.gif
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Jul 16, 2010 | 1999 Ford Escort

1 Answer

How do I change a water pump on a 2004 kia sorento?


Kia Sorento 2003-05
Water Pump - Removal & Installation
  1. Before servicing the vehicle, refer to the precautions at the beginning of this section.
  2. Drain the cooling system.
  3. Disconnect the negative battery cable.
  4. Remove the drive belt and the water pump pulley.
  5. Remove the timing belt cover, timing belt, auto tensioner and idler pulley.
  6. Remove the water outlet fitting, the thermostat case and the water pump fitting.
  7. Remove the water pump mounting bolts.
  8. Remove the water pump.

  9. dc45c19.jpg

    Fig. Water pump and timing belt assembly-exploded view

To install:

1016213.jpg

Fig. Water pump bolt locations
  1. Clean the gasket surfaces of the water pump body and the cylinder block.
  2. Install the new water pump gasket and pump assembly. Tighten the bolts to 12-16 ft. lbs. (17-22 Nm).
  3. Install the water pump fitting, the thermostat case and the water outlet fitting.
  4. Install the auto tensioner and timing belt. Adjust the timing belt tension, then install the timing belt cover.
  5. Install the drive belt, water pump pulley and then adjust the auto tensioner.
  6. Refill the coolant.
  7. Run the engine and check for leaks.

  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Drain the cooling system.
  3. Disconnect the negative battery cable.
  4. Remove the drive belt and the water pump pulley.
  5. Remove the timing belt cover, timing belt, auto tensioner and idler pulley.
  6. Remove the water outlet fitting, the thermostat case and the water pump fitting.
  7. Remove the water pump mounting bolts.
  8. Remove the water pump.

To install:


e9be8c3.jpg

Fig. Water pump bolt locations

596080e.jpg

Fig. Water pump O-ring installation
  1. Clean the gasket surfaces of the water pump body and the cylinder block.
  2. Install the new water pump gasket and pump assembly. Tighten the bolts to 12-16 ft. lbs. (17-22 Nm).
  3. Install the water pump fitting, the thermostat case and the water outlet fitting.
  4. Install the auto tensioner and timing belt. Adjust the timing belt tension, then install the timing belt cover.
  5. Install the drive belt, water pump pulley and then adjust the auto tensioner.
  6. To adjust the drive belt tension, hang the belt on the pulley of the tensioner and install the tensioner.
    NOTE If the tensioner is already installed, loosen its mounting bolts to allow belt installation
  7. Install the drive belt.
  8. Adjust the belt tension to specification by turning the adjusting bolt clockwise or counterclockwise.
  9. Air conditioning belt tension should be 0.28-0.039 inch. Alternator belt tension should be 0.39-0.051 inch. Power steering belt tension should be 0.31-0.051 inch.
  10. Torque the tensioner assembly bolt to 33-36 ft. lbs. (45-50 Nm).
  11. Refill the coolant.
  12. Run the engine and check for leaks.

TY for using Fixya; remember comment and rated this.

Apr 01, 2010 | 2004 Kia Sorento

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