1999 Mercury Sable Logo
Posted on Apr 13, 2010
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Rear pad replacement - 1999 Mercury Sable

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kirtec auto

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  • Mercury Master 1,348 Answers
  • Posted on Apr 13, 2010
kirtec auto
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Joined: May 09, 2009
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The caliper has 2 bolts that must be removed and the caliper then comes out.you will after removing the old pads need a caliper piston compressor tool or the new pads will not fit.If you want to remove the rotors,you will need to undo the caliper bracket bolts and remove the bracket.Then the rotor will have to be hit a few times in the center by the studs with a hammer to knock it loose.Be careful not to hit the studs,as the threads can be damaged.Apply a silicone brake lube to the metal pad backing plate and lube the caliper slide pins after cleaning the old lube off.Do not use never sieze on brake parts.Be careful not to get brake lube on any pad surface.use a brake cleaner to remove it if you do.Shims have to be used if they are equipped with them or the brake pads will vibrate.

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What tools needed to replace front brake pads & rotors

Brake Pads
Removal & Installation
Front





3.4L front disc brake assembly
toy_4run_34_frontbrakeassembly.gif








4.0L and 4.7L front disc brake assembly
toy_4run_frontbrakeassembly.gif



To Remove:


  1. Before servicing the vehicle, refer to the precautions in the beginning of
    this section.
  2. Remove or disconnect the following:

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To Install:

CAUTION
Only replace brake pads on 1 side of the
vehicle at a time. Failure to use this procedure could cause the caliper pistons
on the opposite side of the vehicle to pop out requiring the reconditioning or
replacement of the brake caliper.


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Rear
To Remove:


  1. Before servicing the vehicle, refer to the precautions in the beginning of
    this section.
  2. Remove or disconnect the following:

    • Rear wheel






      toy_4run_rearcalbolts.gif



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To Install:


  1. Install or connect the following:

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  2. Apply lithium soap base glycol grease to the sliding part of 2 caliper slide
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  3. Install or connect the following:

    • Disc brake caliper assembly with 2 caliper slide pins
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    • Rear wheel

  4. Depress the brake pedal several times to seat the brake pads.
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--- Removal & Installation
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  1. Before servicing the vehicle, refer to the precautions in the beginning of
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  2. Remove or disconnect the following:

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To Install:


  1. Align matchmarks and disc onto axle hub.
  2. Install or connect the following:

    • Front brake caliper assembly with the 2 bolts

      1. Torque to 90 ft-lbs (123 Nm)

    • Front wheel
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