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Posted on Mar 09, 2010
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Fuel gauge goes from empty to full randomly wether its fuul or empty or in between

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ZJ Limited

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  • Dodge Master 17,989 Answers
  • Posted on Mar 09, 2010
ZJ Limited
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Check the fuel sender unit, its possible "time to change".

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Hello, has anyone had a fuel guage problem where the guage just goes from empty to full whilst driving along, its on a 2005 308 cdi sprinter, any solutions would be appreciated thanks brett

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My gas hand is going a little crazy, it will go to full and stay a while then move to empty, and I just put a new fuel pump and sender in it, what should I do now ?

I can only think of two possibilities:
1) The Ground Wire (goes from the sending unit in the fuel tank to the frame of the car) is not getting a good connection or
2) The fuel gauge in the dashboard is bad.

If your description means that the change in the gas gauge is random then check the ground wire. If you have a volt-ohm meter, try checking the resistance from the wire where it attaches to the sending unit, negative side. Remove wire from sending unit first. Make sure negative wire on V_O meter is connected to frame of car. Reading should be almost zero. Anything else and the wire you are testing does not have a good connection.
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You need to check voltage at the gauge on the dash.
They would stop at random places with the key off.
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Some models read empty with high resistance from the sender, some are opposite depending on the sending unit. The sending unit in the tank is a resistance bar for the ground circuit.
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