Question about 1998 Oldsmobile Cutlass

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Replace water pump and power steering on 3.1 engine

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REMOVE SERPENTINE BELT,THEN W/P PULLEY,THE W/P IS EASY TO REPLACE NOW.THE PUMP CAN ONLY GO ON ONE WAY,SO PAY ATTENTION WHEN YOU TAKE IT OFF.

Posted on Feb 08, 2010

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Need to switch out my water pump


I did this last year by my self over night took longer to than 5 hours but I was alone and had never done this on this engine I had done the water pump on several v-8 from the 70's and a 90's.
the biggest pain is removing the power steering pump & pulley since some egg head designer of engine decided to put pump bolt under the pulley but if you are only doing water pump you can cut off the bracket for power steering where it covers water pump and remove water pump without removing power steering pump, that is what i did since at 3am the auto parts store is closed and I do not own a gear puller or pulley removal tool whatever you want to call it. and had it done in time to leave for work.
I only wish i could find an aluminum flywheel for when i replace the clutch.
as for 5 guys doing this in 3-3.5hours it is possible if they all know what they are doing and have done this before because if i had all the tools i would have been done in about 3-4 hours and i have lots of experience on car work.
i am also into designing and welding, and looked at worries about the bracket cutting does not weaken it enough to worry it was designed like it was for a tank or a jet fighter way over board for all that it does, actually designed stronger than the engine it's self if you look at thickness of cylinder walls to coolant passages.

Jun 24, 2012 | 2001 Oldsmobile Alero

1 Answer

Mercedes 1998 c230 water pump replacement


REPLACE WATER ALL YOU NEED TO DO IS DRAIN THE COOLANT SYSTEM.REMOVE THE ENGINE COOLING FAN AND CLUTCH THEN THE FAN SHROUD.REMOVE ENGINE COVER IF EQUIPPED.THEN REMOVE THE ACCESSORY DRIVE BELT.UNBOLT THE POWER STEERING PUMP MOVE IT ASIDE DONT DISCONNECT ANY POWER STEERING PUMP HOSES.DISCONNECT WATER PUMP HOSES, REMOVE BELT PULLEY THEN REMOVE WATER PUMP MOUNTING BOLTS AND WATER PUMP.CLEAN WATER PUMP MATING SURFACE BE CAREFUL DONT SCRATCH PUMP SURFACE. BESURE WHEN YOU INSTALL NEW WATER PUMP USE GASKET SEALANT ON BOTH SIDE OF GASKET TO KEEP IT FROM LEAKING COOLANT.

Sep 26, 2011 | 2007 Mercedes-Benz C230 Sedan

2 Answers

Trying to replace water pump can get to last bolt at power steering pump pulley interference 2004 pontiac gran prix gt 3.8


Check this procedure for Pontiac 3.8L Engine - Water Pump
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Drain the engine coolant.
  3. Remove or disconnect the following:
    Negative battery cable. Drive belt Water pump pulley Power steering pump and move it aside Water pump

    zjlimited_668.gif

    Fig. Exploded view of the water pump assembly mounting-3.8L engine

To install:
  1. Install or connect the following:
    Water pump using a new gasket and torque the long bolts to 25 ft. lbs. (34 Nm) and the short bolts to 16 ft. lbs. (22 Nm) Water pump pulley and torque the bolts to 115 inch lbs. (13 Nm) Power steering pump and torque the bolts to 25 ft. lbs. (34 Nm) Drive belt Negative battery cable
  2. Fill the cooling system.
  3. Start the vehicle and check for leaks, repair if necessary.
Hope helps.

Sep 02, 2011 | 2004 Pontiac Grand Prix

1 Answer

Need R&R information to replace for waterpump Geo Storm 1993 4 cyl


Hi!!
Here is the Info you requested:
WATER PUMP REMOVAL & INSTALLATION
Except Twincam Engines See Figures 1 and 2
  • Disconnect the negative battery cable and drain the cooling system.
  • Loosen the power steering pump adjustment bolts and remove the drive belt.
  • Remove the timing belt; refer to the procedure later in this section.
  • Remove the tension pulley and spring.
  • Remove the water pump mounting bolts, water pump and gasket. Clean the mounting surfaces of all remaining gasket material.
  • To install, reverse the removal procedures. Tighten the water pump bolts to 17 ft. lbs. (23 Nm) and the tension pulley to 30 ft. lbs. (40 Nm).
  • Connect the negative battery cable and fill the cooling system, then start the engine and check for leaks.

FIG 1 1kbron_114.jpg
FIG 2 1kbron_115.jpg

Twincam Engines See Figure 3
1.6L DOHC ENGINE
  • Disconnect the negative battery cable and drain the cooling system.
  • Support the engine using a suitable floor jack and remove the right front engine mount.
  • Remove the engine mount bridge and the upper timing belt cover.
  • Remove the power steering belt and the lower timing belt cover.
  • Loosen the timing belt tension pulley and remove the timing belt.
  • Remove the power steering pump and bracket.
  • Remove the water pump attaching bolts, then the water pump from the vehicle. Thoroughly clean all remaining gasket material from the mating surfaces.
  • Reverse procedure to install and tighten the water pump bolts to 17 ft. lbs. (24 Nm). Connect the negative battery cable and refill the cooling system. Start the engine and check for leaks.
FIG 3 1kbron_116.jpg
1.8L ENGINE
  • Disconnect the negative battery cable and drain the engine cooling system.
  • Remove the timing belt covers; refer to the procedure later in this section. Loosen the timing belt tensioner pulley bolt, then remove the belt from the water pump pulley.
  • Remove the 2 bolts from the power steering pump bracket, then position the pump aside with the lines still attached. Be careful not to kink or damage the steering fluid lines.
  • Remove the water pump mounting bolts, then remove the pump from the engine. Thoroughly clean the gasket mating surfaces of all remaining gasket material.

To install:
  • Install the water pump using a new gasket, then tighten the retaining bolts to 18 ft. lbs. (24 Nm).
  • Position the power steering pump assembly, then install the retaining bolts and tighten to 25 ft. lbs. (34 Nm).
  • Install the timing belt to the pump pulley, then tighten the tensioner pulley bolt to 30 ft. lbs. (40 Nm).
  • Install the timing belt covers.
  • Connect the negative battery cable and fill the cooling system, then start the engine and check for leaks
Good Luck!! A HELPFUL - 4 THUMBS - rating for this solution would be greatly appreciated. Thank you for using FixYa.

Mar 11, 2011 | Geo Storm Cars & Trucks

1 Answer

Serptine belt diagram


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Belt Installation, Aerostar 4.0L Engine


q1815e.gif


Item Part Number Description 1 8620 Drive Belt 2 N606068 Bolt 3 10300 Generator 4 10153 Generator Mounting Bracket 5 8509 Water Pump Pulley 6 6B209 Drive Belt Tensioner 7 N800199 Screw 8 8678 Belt Idler Pulley 9 N802096 Screw 10 19703 A/C Compressor 11 2882 A/C Compressor Mounting Bracket 12 3C718 Brace 13 N806020 Bolt 14 3A674 Power Steering Pump 15 3A733 Power Steering Pump Pulley 16 N800199 Screw 17 N606572 Bolt 18 N620481 Nut 19 8501 Water Pump 20 6312 Crankshaft Pulley A - Belt Tension Check (See Specifications) B - Tighten to 40-55 Nm
(30-41 Lb-Ft) C - Tighten to 24-30 Nm
(18-23 Lb-Ft) D - Tighten to 21-29 Nm
(15-21 Lb-Ft) E - Tighten to 40-50 Nm
(30-37 Lb-Ft)

Belt Installation, Ranger and Explorer 4.0L Engine


q4082b.gif


Item Part Number Description 1 8620 Drive Belt 2 10300 Generator 3 8678 Belt Idler Pulley 4 19703 A/C Compressor 5 3A733 Power Steering Pump Pulley 6 8501 Water Pump 7 6312 Crankshaft Pulley 8 6B209 Drive Belt Tensioner 9 N806020 Bolt 10 2882 A/C Compressor Mounting Bracket 11 3A674 Power Steering Pump 12 N606572-S2 Bolt 13 N800199-S8M Bolt 14 N620481-S2 Nut 15 3C718 Brace 16 N606068 Bolt 17 10153 Generator Mounting Bracket 18 8509 Water Pump Pulley 19 N605805-S2 Bolt A - Belt Tension Check (See Specifications) B - Tighten to 21-29 Nm
(15-21 Lb-Ft) C - Tighten to 40-55 Nm
(30-41 Lb-Ft)

Belt Installation, Ranger 2.3L Engine


q3646c.gif


Item Part Number Description 1 8678 Belt Idler Pulley 2 10300 Generator 3 8509 Water Pump Pulley 4 3A733 Power Steering Pump Pulley 5 2E884 A/C Clutch Pulley 6 6312 Crankshaft Pulley

Belt Installation, Aerostar 3.0L Engine


q4740a.gif


Item Part Number Description 1 10300 Generator 2 3F671 Belt Idler Pulley 3 3A733 Power Steering Pump Pulley 4 6B209 Drive Belt Tensioner 5 6312 Crankshaft Pulley 6 8509 Water Pump Pulley 7 19703 A/C Compressor 2010&c18=modelyear&c35=wsm%2cdrive%20belt%20replacement%2cssk%2c03-05%2cremoval%20and%20installation&s=1366x768&c=32&j=1.3&v=y&k=y&bw=995&bh=405&ct=lan&hp=n&[aqe]

Mar 07, 2011 | 1995 Ford Aerostar

1 Answer

I want to know how to remove the alternator kia optima 2003


  1. Disconnect the negative battery cable.
  2. Temporarily loosen the water pump pulley bolts, 1.6L (VIN 3) engine only.
  3. Remove the front air intake inlet pipe bolts, 1.8L engine only.
  4. Remove the top hose from the air intake inlet pipe, 1.8L engine only.
  5. Remove the air intake inlet pipe clamp and the pipe, 1.8L engine only.
  6. Remove the power steering pump, 2.0L engine only.
  7. Remove the power steering pump bracket, 2.0L engine only.
  8. Remove the alternator B terminal cover cap.
  9. Disconnect the alternator electrical connections.
  10. Loosen, but do not remove the alternator pivot bolt and the tensioner mounting bolt.
  11. Remove the drive belt(s); relieve tension on the belt by rotating the adjustment bolt.
  12. Remove the water pump pulley, 1.6L (VIN 3) engine only.
  13. Remove the power steering pump, 1.6L (VIN 3) engine only.
  14. Remove the power steering pump bracket, 1.6L (VIN 3) engine only.
  15. Remove the alternator tensioner mounting bolt and the belt tensioner.
  16. Remove the alternator pivot bolt.
  17. Loosen the bolt at the base of the adjusting bracket and rotate the bracket up.
  18. Remove the alternator.

    0996b43f80207fa4.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Alternator mounting-1.5L and 1.6L (VIN 5) engine shown


    0996b43f80207fa5.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Alternator mounting-2.0L and 1.6L (VIN 3) engines shown


    0996b43f80231908.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Alternator mounting-2.4L and 2.7L engine


To install:
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Install the alternator.
  3. Install the alternator pivot bolt and hand-tighten at this time.
  4. Rotate the adjusting bracket into position, place the belt tensioner into position. Hand-tighten the mounting bolt.
  5. Install the drive belt.
  6. Adjust the belt tension by rotating the adjustment bolt.
  7. The belt deflection for 1.5L, 1.6L (VIN 5), 2.4L and 2.7L engines, is as follows:
    1. New belt: 0.22-0.28 in. (5.5-7mm).
    2. Used belt: 0.24-0.28 in. (6-7mm).

  8. The belt deflection for 1.6L (VIN 3) engine is as follows :
    1. New belt: 0.13-0.15 in. (3.3-3.7mm).
    2. Used belt: 0.17-0.19 in. (4.2-4.7mm).

  9. The belt deflection for the 2.0L engine, is as follows:
    1. New belt: 0.22-0.31 in. (5.5-8mm).
    2. Used belt: 0.33-0.45 in. (8.5-11.5mm).

  10. The belt deflection for the 1.8L engine, is as follows:
    1. New belt: 0.23-0.31 in. (6-8mm).
    2. Used belt: 0.28-0.35 in. (7-9mm).

  11. Tighten the tensioner bolt to 14-19 ft. lbs. (19-26 Nm) and the pivot bolt to 28-38 ft. lbs. (38-51 Nm).
  12. Connect the alternator electrical connections.
  13. Install the alternator B terminal cover cap.
  14. Install the power steering pump and adjust the power steering belt tension, 2.0L and 1.6L (VIN 3) engines only.
  15. Install the water pump pulley, 2006 1.6L engine only.
  16. Install the air intake inlet pipe and fasten the clamp, 1.8L engine only.
  17. Install the top hose to the air intake inlet pipe, 1.8L engine only.
  18. Install the front air intake inlet pipe bolts, 1.8L engine only.
  19. Connect the negative battery cable.

Feb 09, 2011 | 2003 Kia Optima

1 Answer

First my power steering went out, then my battery started going low and my engine overheated, all in a matter of minutes. What belt is it that I need to replace?


From the symptoms it sounds like one belt supplies the drive for all 3 units (power steering pump, alternator and water pump)
If you replace this belt (could be called power steering belt or alternator belt) then all should be fixed as long as engine did not overheat too much!

Dec 30, 2010 | 1996 Chevrolet Suburban

1 Answer

What do i do to get new belt on


FOR THE 3.0L ENGINE IF YOU REPLACE AC BELT LOOSEN TOP IDLER PULLEY CENTER BOLT. IF YOU REPLACING ALTERNATOR AND WATER PUMP BELT LOOSEN ALTERNATOR ADJUSTMENT BOLT AND PIVOT BOLT.IF REPLACING POWER STEERING PUMP BELT LOOSEN POWER STEERING PUMP ADJUSTMENT BOLT AND MOUNTING BOLTS.****** FOR THE 2.4L ENGINE TO REMOVE POWER STEERING BELT LOOSEN TOP IDLER PULLEY.FOR ALTERNATOR AND WATER PUMP BELT LOOSEN ALTERNATOR ADJUSTER BOLT, PIVOT AND MOUNTING BOLTS.FOR AC COMPRESSOR LOOSEN LOWER IDLER PULLEY.

Oct 07, 2010 | 1996 Nissan Pickup

1 Answer

Removing power steering pump from v8 windsor


Section 11-02A: Steering Pump, Power, C-II 1996 Aerostar, Ranger and Explorer Vehicles Workshop Manual REMOVAL AND INSTALLATION Pump and Pulley SPECIAL SERVICE TOOL(S) REQUIRED Description Tool Number Steering Pump Pulley Remover T69L-10300-B Steering Pump Pulley Replacer T65P-3A733-C
Removal
  1. Disconnect the power steering return hose (3A713) at the pump and drain fluid.
  1. Remove the power steering pressure hose (3A719) by unscrewing connector from the pump.
  1. On the Aerostar 3.0L V-6 engine (6007), loosen the drive belt tensioner (6B209) and adjustment bolts.





    Item Part Number Description 1 10346 Generator 2 8501 Water Pump 3 8678 Belt Idler Pulley 4 3A733 Power Steering Pump Pulley 5 6303 Crankshaft 6 2884 A/C Clutch 7 — Without A/C On the 2.3L I-4 and 4.0L V-6 engines, slacken belt tension by lifting drive belt tensioner in a counterclockwise direction. On Ranger 3.0L V-6 engines, slacken belt tension by lifting drive belt tensioner in a clockwise direction. Remove drive belt (8620) from under drive belt tensioner and slowly lower pulley to stop. Remove the drive belt from the power steering pump pulley (3A733).





    Item Part Number Description 1 10346 Generator 2 2884 A/C Clutch 3 3A733 Power Steering Pump Pulley 4 8501 Water Pump 5 6303 Crankshaft 6 8678 Belt Idler Pulley 7 6B209 Drive Belt Tensioner
  1. NOTE: If the drive belt requires servicing, refer to Section 03-05 .

    Remove the drive belt from the power steering pump pulley.
  1. Remove the oil dipstick tube.
  1. Remove the power steering pump support (3C511).
  1. Install Steering Pump Pulley Remover T69L-10300-B on the pulley.
  1. NOTE: Do not apply pressure on the power steering pump rotor shaft (3B559). Pressure will damage internal thrust areas of the power steering pump (3A674).

    While holding the remover tool nut stationary with a wrench, rotate the inner spindle of the remover tool clockwise until the pulley is pulled off the power steering pump rotor shaft.
  1. Remove the bolts attaching the power steering pump to the A/C compressor mounting bracket (2882).
Installation
  1. Install the power steering pump on the A/C compressor mounting bracket. Install and tighten attaching bolts to 41-61 Nm (30-45 lb-ft). On 4.0L engine, tighten to 47-64 Nm (35-47 lb-ft).
  1. Position the support on the A/C compressor mounting bracket. Install mounting bolts and tighten to 47-64 Nm (35-47 lb-ft).
  1. NOTE: Fore/aft location of power steering pump pulley on power steering pump rotor shaft is critical. Incorrect belt alignment may cause drive belt squeal or chirp. Make sure pull-off groove on power steering pump pulley is facing front and flush with end of shaft ± 0.254mm (± 0.010 inch).

    Install the Steering Pump Pulley Replacer T65P-3A733-C and install the power steering pump pulley.
  1. Install the drive belt on the power steering pump pulley.
  1. On the 2.3L I-4, Ranger 3.0L V-6, and 4.0L V-6 engines, position and rotate drive belt on engine. While lifting drive belt tensioner in a counterclockwise direction (clockwise on Ranger 3.0L V-6), slide drive belt under drive belt tensioner and lower drive belt tensioner to drive belt.
    On Aerostar 3.0L V-6 engine, position the belt idler pulley (8678) assembly to give the drive belt the tension specified. Refer to belt tension check in Section 03-05 . Tighten the drive belt tensioner and adjustment bolts to 47-64 Nm (35-47 lb-ft).
  1. Install the power steering pump support, if removed.
  1. Install the oil dipstick tube.
  1. Install the pressure hose tube nut and new Teflon® wagner into power steering pump valve outlet fitting (3D654) and tighten to 41-54 Nm (30-40 lb-ft).
  1. Connect the power steering return hose to the power steering pump, and reposition the clamp.
  1. Fill the power steering oil reservoir (3A697) with Premium Power Steering Fluid E6AZ-19582-AA or equivalent fluid meeting specification ESW-M2C33-F. Start the engine and turn the steering wheel (3600) from left to right without hitting stops to remove air from the system.
  1. Check for leaks and recheck the fluid level. Add fluid if necessary to proper level as specified in Section 11-00 .


    Power Steering Pump and Power Steering Pulley, 2.3L TPH Engine, Ranger Only





    Item Part Number Description 1 2882 A/C Compressor Mounting Bracket 2 N606543-S2 Bolt (2 Req'd) 3 N606069-S2 Bolt (2 Req'd) 4 N605803-S2 Bolt 5 N800199-S8M Screw 6 3D673 Power Steering Pump Pulley 7 3F671 Power Steering Belt Idler Support 8 N806020-S2 Bolt 9 3A674 Power Steering Pump 10 19703 A/C Compressor A — Tighten to 21.2-29 Nm (16-21 Lb-Ft) B — Tighten to 40.3-55 Nm (30-41 Lb-Ft) C — Tighten to 44-51 Nm
    (32-38 Lb-Ft)

    Power Steering Pump and Power Steering Pulley, 3.0L Engine, Aerostar





    Item Part Number Description 1 3A674 Power Steering Pump 2 3C511 Power Steering Pump Support 3 6007 Engine 4 N803564 Stud 5 N802827-S2 Nut 6 N800199-S8M Screw (3 Req'd) 7 N8011179-S2 Screw (3 Req'd) 8

Jun 09, 2010 | 1996 Ford Explorer

1 Answer

How to check alternator, and how to replace it.



Removal & Installation

  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Disconnect the negative battery cable.
  3. Temporarily loosen the water pump pulley bolts, 1.6L (VIN 3) engine only.
  4. Remove the front air intake inlet pipe bolts, 1.8L engine only.
  5. Remove the top hose from the air intake inlet pipe, 1.8L engine only.
  6. Remove the air intake inlet pipe clamp and the pipe, 1.8L engine only.
  7. Remove the power steering pump, 2.0L engine only.
  8. Remove the power steering pump bracket, 2.0L engine only.
  9. Remove the alternator B terminal cover cap.
  10. Disconnect the alternator electrical connections.
  11. Loosen, but do not remove the alternator pivot bolt and the tensioner mounting bolt.
  12. Remove the drive belt(s); relieve tension on the belt by rotating the adjustment bolt.
  13. Remove the water pump pulley, 1.6L (VIN 3) engine only.
  14. Remove the power steering pump, 1.6L (VIN 3) engine only.
  15. Remove the power steering pump bracket, 1.6L (VIN 3) engine only.
  16. Remove the alternator tensioner mounting bolt and the belt tensioner.
  17. Remove the alternator pivot bolt.
  18. Loosen the bolt at the base of the adjusting bracket and rotate the bracket up.
  19. Remove the alternator.

    0900c15280028419.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Alternator mounting-1.5L and 1.6L (VIN 5) engine shown


    0900c1528002841a.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Alternator mounting-2.0L and 1.6L (VIN 3) engines shown


    0900c1528002841b.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Alternator mounting-2.4L and 2.7L engine

To install:
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Install the alternator.
  3. Install the alternator pivot bolt and hand-tighten at this time.
  4. Rotate the adjusting bracket into position, place the belt tensioner into position. Hand-tighten the mounting bolt.
  5. Install the drive belt.
  6. Adjust the belt tension by rotating the adjustment bolt.
  7. The belt deflection for 1.5L, 1.6L (VIN 5), 2.4L and 2.7L engines, is as follows:
    1. New belt: 0.22-0.28 in. (5.5-7mm).
    2. Used belt: 0.24-0.28 in. (6-7mm).

  8. The belt deflection for 1.6L (VIN 3) engine is as follows :
    1. New belt: 0.13-0.15 in. (3.3-3.7mm).
    2. Used belt: 0.17-0.19 in. (4.2-4.7mm).

  9. The belt deflection for the 2.0L engine, is as follows:
    1. New belt: 0.22-0.31 in. (5.5-8mm).
    2. Used belt: 0.33-0.45 in. (8.5-11.5mm).

  10. The belt deflection for the 1.8L engine, is as follows:
    1. New belt: 0.23-0.31 in. (6-8mm).
    2. Used belt: 0.28-0.35 in. (7-9mm).

  11. Tighten the tensioner bolt to 14-19 ft. lbs. (19-26 Nm) and the pivot bolt to 28-38 ft. lbs. (38-51 Nm).
  12. Connect the alternator electrical connections.
  13. Install the alternator B terminal cover cap.
  14. Install the power steering pump and adjust the power steering belt tension, 2.0L and 1.6L (VIN 3) engines only.
  15. Install the water pump pulley, 2006 1.6L engine only.
  16. Install the air intake inlet pipe and fasten the clamp, 1.8L engine only.
  17. Install the top hose to the air intake inlet pipe, 1.8L engine only.
  18. Install the front air intake inlet pipe bolts, 1.8L engine only.
  19. Connect the negative battery cable.

Jul 29, 2009 | 2002 Kia Spectra

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