Question about 2000 Audi TT

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I need the cam timing set up for a 2000 Audi TT turbo 1.8 engine. In particular, the rear chain & tensioner set-up

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The 2000 Audi TT 1.8 liters engine timing belt set up:


I need the cam timing set up for a 2000 Audi TT - af7091b.png The 2000 Audi TT 1.8 liters engine rear chain & tensioner set up:

69fe549.png

Posted on Feb 07, 2010

  • TDISLine
    TDISLine Feb 08, 2010

    If you need bigger pictures I will send you, (the www.fixya.com traffic is limited to 150 KB).

    For that I will use e-mail way if you will send me yours e-amil address.

    Best Regards!

  • leonrscool Jun 15, 2011

    thanks very very much but i want bigger foto!!!!!!!!!!!!!!!!!!!!!!!!!!

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Thanks very very much but i want bigger foto!!!!!!!!

Posted on Jun 15, 2011

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A6 turbocharged. Whyu does it smoke when it covers a 120km per hour?


I am going to say 'blown turbo'. As I understand it, they needs replacing every few years. They are susceptible to heat and incredible revolutions. They have to be lubricated, the seals go, and you get smoke.

Mar 20, 2016 | Audi Cars & Trucks

1 Answer

How to fit camshaft chain tensioner to audi tt


The 2002 Audi TT 1.8 liters engine timing belt set up:

af7091b.png


The 2000 Audi TT 1.8 liters engine rear chain & tensioner set up:

69fe549.png

Oct 04, 2011 | 2002 Audi TT

1 Answer

Setting of timing chains


Get Ford timing tool kit, part = otc-6488 (For about $119 USD on eBay)

4 timing chains (3 front including the optional balance shaft chain + 1 back)

2 cam guides (1 front + 1 back)

2 oil tensioners (1 front + 1 back)

1 jackshaft tensioner (1 front)

1 jackshaft guide/cassette (1 front)

1 balance shaft tensioner (1 front) (will probably be ok, so dont replace it)

1 balance shaft guide (1 front) (will probably be ok, so dont replace it)

new sprockets + bolts + gaskets etc.

new spark plugs + throttle body cleaner + lithium grease spray + oil change

head gaskets


some of these parts (the front stuff) can be obtained as a primary timing chain rattle noise kit Part# = 2u3e-6d256-** ab for 4*4 & bb for 2*4.

The kits also have later part numbers for us$ 76 @ http://www.fordpartsonline.com


My parts order (without the balance shaft stuff) was:

$76.04 KIT-TENSIONER TIMING 2u3e-6d256-ab

$47.93 Engine, Camshaft and timing, Timing chain, TIMING CHAIN, Explorer, Mountaineer, Rear - 4.0L SOHC - 4.0L SOHC

$57.36 Engine, Camshaft and timing, Chain guide, CHAIN GUIDE, Explorer, Mountaineer, Jackshaft To Cam - 4.0L SOHC - 4.0L SOHC

$103.22 Engine, Overhaul gasket set, OVERHAUL GASKET SET, Explorer, Mountaineer, Upper (Valve Grind) - 4.0L SOHC - 4.0L SOHC

$28.93 Engine, Camshaft and timing, Tensioner, TENSIONER, Explorer, Mountaineer, Upper - 4.0L SOHC - 4.0L SOHC

Its worth mentioning that this procedure is not enjoyable at all and should be undertaken with at least 8 full days to completion (I recon you could do it in half the time the second time).

It is basically on entire engine re-build with both heads off and the engine out of the vehicle.

It is not possible to do the rear chain or sprocket with the engine in the car as the flywheel needs to come off + at least 1 head, but it is possible to do the front primary chain and or front cam chain with the engine in the car.

You will be a ford exploder and timing expert after you do this - the main reason should be the love of your American built vehicle. Its a solid car - except for the plastic guides!

Disclaimer Note: This is how i successfully did the job, but i am not a ford mechanic and don't hold me responsible if this does not work for you.
Timing Overview

A Small Sprocket on the crank turns a larger (2 to 1 ratio) jackshaft sprocket that is in turn connected front & back to the 2 camshafts.

Thus a 360o turn of the crank will turn both the camshafts 180o.

Firing order is 1-4 2-5 3-6, Right side numbers 1,2,3. Left Side = 4,5,6.

At TDC pistons 1 & 5 are fully raised, thus 1 is about to spark & 5 is evacuated.

The engine will turn freely (no piston to valve contact) with the cams 180o out, it will even run (roughly) with 1 out 180o, any other settings may cause major damage to the valves.

The 2 cam shafts come with timing markings, "yes" real timing marks that anyone can use (even without special tools) to ensure correct timing.

The way to time it is to ensure both the off centre cam shaft slits are level/flat with the head.

With the engine at TDC both the cams need to have the off centre slot in the same position either up and level or down and level.

It is super critical that both the camshafts are 100% in sink with each other, i.e. not a few degrees off, the engine computer can compensate for crank timing but not engineering failure.

Be warned the camshafts can turn easily fast & hard by themselves as a few springs are compressed at TDC, I got my finger jammed and its still healing + if the engine is not at TDC you may damage a valve.

Now heres the hard thing that you will need special tools for - if you need to change the timing, you will need to be able to undo the cam sprocket bolt on both cams & these are done up real tight.

There is a tool that you attach that has 2 pencil thick shafts that fit into the sprocket and prevent it from turning - then you need to put about 90Nm of force on the bolt (remember the rear one if LHT)

For the $money$, its well worth getting yourself the tool kit - it will save you hours in the long run. Search eBay for otc-6488 should be US $119 - then sell them again for say $100.

There is also a tool version of the oil tensioner in the kit that screws right in and puts the correct amount of force on the chain + guide, to enable you to do up the cam bolt with the chain and sprocket in the right spot on the cam.


Dec 20, 2010 | 2003 Ford Explorer

1 Answer

Head gasket got bent and I have replaced it . Now the problem I'm facing is how to set the crank shaft and the comshaft timing. I need the procedure for engine timing


Timing Chain & Gears Removal & Installation To Remove:
NOTE: Keep the cam chain away from magnetic fields.
Crankshaft set at TDC marks hnda_trk_crv_crank_tdc_marks.gif

  1. Turn the crankshaft pulley so its Top Dead Center (TDC) mark (1) lines up with the pointer (2).
  2. Raise and support the vehicle.
  3. Remove the front tires/wheels. Front undercar splash shield hnda_trk_crv_frt_under_splsh_shld.gif

  4. Remove the front undercar splash shield.
  5. Remove the drive belt.
  6. Remove the cylinder head cover (See section on Valve Cover).
  7. Remove the crankshaft pulley (See section on Crankshaft Damper). CKP sensor and VTC solenoid electrical connectors hnda_trk_crv_ckp_vtc_ele_conn.gif

  8. Disconnect the Crankshaft Position (CKP) sensor connector (1) and Variable Valve Timing Control (VTC) oil control solenoid valve connector (2).
  9. Remove the VTC oil control solenoid valve (See section on VTC Solenoid Valve).
  10. Support the engine with a jack and wood block under the oil pan. Ground cable and upper bracket removal hnda_trk_crv_grnd_cbl_uppr_brckt_rem.gif

  11. Remove the ground cable (1), and remove the upper bracket (2). Side engine mount bracket removal hnda_trk_crv_side_eng_mount_brckt_rem.gif

  12. Remove the side engine mount bracket. Timing chain cover removal hnda_trk_crv_timng_chain_cov_rem.gif

  13. Remove the timing chain cover bolts both from the front to the block and from the bottom to the oil pan.
  14. Remove the timing chain cover.
  15. Loosely install the crankshaft pulley. Compress the timing chain auto-tensioner hnda_trk_crv_compr_tim_chain_auto_tensnr.gif

  16. Turn the crankshaft counterclockwise to compress the auto-tensioner. Lock the timing chain auto-tensioner hnda_trk_crv_lock_tim_chain_auto_tensnr.gif

  17. Align the holes on the lock (1) and the auto tensioner (2), and then insert a 0.06 inch (1.5 mm) diameter pin (3) into the holes.
  18. Turn the crankshaft clockwise to secure the pin. Removal of the timing chain auto-tensioner hnda_trk_crv_rem_tim_chain_auto_tensnr.gif

  19. Remove the auto-tensioner. Removal of the timing chain guide B hnda_trk_crv_rem_tim_chain_guide.gif

  20. Remove the cam chain guide B. Removal of the timing chain guide A hnda_trk_crv_rem_tim_chain_guidea.gif

  21. Remove the cam chain guide A (1) and tensioner arm (2).
  22. Remove the cam chain.
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Oct 11, 2010 | 2002 Honda CR-V

2 Answers

How do i line up timing mark for audi tt 1.8 t 200


Timing marks for Audi TT 1.8 t (2000):

6417ef4.jpg

Sep 18, 2010 | 2000 Audi A4

1 Answer

I have a tt 02 44000 mls when do i need the timing belt changed


02 Audi TT with a 1.8L turbo or none turbo engine, Audi recommends, timing belt replacement every 105,000 miles.You still got some time, hope this was very helpful.

Sep 09, 2010 | Audi TT Cars & Trucks

1 Answer

Working on a 2000 Audi A8. Need info on changing


If it's anything like the six cylinder engines from Audi, which I'm very familiar with, and from what I remember of the V8, you have a timing belt that drives the water pump, crank, and exhaust cams, and also includes a tensioner and an idler roller. The timing chains come into play in the cylinder heads. What Audi did was to only drive the exhaust cams off of the crank, using the timing belt, and inside each cylinder head there is a timing chain assembly that is used to drive the intake cams off the exhaust cams. On a periodic service (like the timing service) you only need to do the timing belt. The timing chains are only replaced if the tensioners fail - you'll know this by a diesel-like clatter from the cylinder heads. Failure of the chain drive assemblies is very rare, which is good because they're incredibly expensive (on the V6 engines they're upwards of $700 each). If you're doing this job because it's due based on mileage, don't touch the timing chains in the cylinder heads - only change the timing belt, tensioner roller, relay arm, hydraulic tensioner, idler pulley, water pump, and serpentine belt. You can leave the chains alone.

Dec 01, 2009 | 2000 Audi A8

1 Answer

Need new Audi TT engine & want some advice...


look fo an accident damaged vehicle,the turbo alone is a fortune let alone a damaged engine.Unless you can find a old time mechanic that could rebuild you old engine.Another alternative is to use any voltswagon engine of the same type but from a different vehicle because as soon as you say TT up goes the price .Or buy a cheap banger like an old saturn or escort

Aug 12, 2009 | 2003 Audi TT

4 Answers

Tensioner


I need to find a diagram to show the placement a serpentine belt, for an 1999 adui a4 2.8. I also nee to know if ther are any trics on how to get it on.

thanks

Sep 25, 2008 | 2001 Audi A4

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