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Clutch position to flywheel on a mazda 6 - 2004 Mazda 6

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Trying to find out where the crankshaft sensor is located on Mazda Tribute 2002? Need to change it


2004 Mazda tribute 2.0l manual transmission cranks position sensor tip worn / rubbing. p0351, p0352, p0500, p0320 codes. I have a 2004 Mazda tribute with 2.0l 4 cylinder. 140,000 miles. First problem was it would not start but I could hear the fuel pump run and the engine cranked over. I checked for spark and all four plugs had no spark. p0351, p0352, p0500, and p0320 codes displayed.
I have 12 volts at coil. I decided to remove and inspect crank sensor on the transmission side of the engine ( on engine below thermostat housing bolted to engine block) once i removed it i noticed the tip of the sensor was broken, yes, broken. so I knew i found the problem.
I put a new crank sensor in and the car started but ran for 1 hour idling as if a cylinder was not firing. Then it would not start ever again. I removed my brand new replacement sensor to find the tip was rubbed off enough to see the inside metal. i think it could be a possible warped flywheel but I am having trouble finding diagrams of the excitation part of how the crank position sensor works.
I believe the flywheel has holes that excite the sensor. The tribute does move and clutch works for the hour I had it running, so the manual Trans does work as well as the clutch.
https://electronicshelponline.blogspot.com/

Jul 16, 2016 | 2002 Mazda Tribute

1 Answer

Sounds like the flywheel is rubbing when running pulled transmission and it looks like the flywheel is rubbing on stater side


Does your starter fully retract when disengaging? Your problem may be one of geometry if the starter is slightly out of position it will rub on the flywheel, or the Bendix gear isn't fully retracting.Try hitting the starter with a mallet to see if the Bendix gear pops back out fully after you start your car.

Apr 05, 2014 | 2007 Mazda 6 2.0

1 Answer

Mazda6 MTX random starter misengagement? New clutch, flywheel, starter, & battery. It does not grind, bind, click, just spins. Usually after a turn or two it cranks fine. I thought the old flywheel was...


check your battery find someone with a load tester, or parts store if battery checks out good and all cables are clean your starter is the problem just because you replaced it doesnt mean its good .

Nov 27, 2010 | 2005 Mazda 6

2 Answers

I have replace the clutch on my rustler but it


Bleed the hydraulic system. Check the hydraulic lines, it could be swelling, Did you change the pilot bearing as well? If it was removed and not replaced, there will be a hard vibration.

Feb 18, 2010 | 1989 Mazda 323

1 Answer

How to fit a new clutch into a ford escort 1300cc 1994


1991-96 Models
See Figures 1, 2 and 3
  1. Disconnect the negative battery cable.
  2. Raise and safely support the vehicle.
  3. Remove the transaxle assembly.
  4. If the clutch assembly is to be reused, matchmark the pressure plate and the flywheel so they can be assembled in the same position.
  5. Install flywheel holding tool T84P-6375-A or equivalent, in a transaxle mounting hole on the engine and engage the tooth of the holding tool into the flywheel ring gear.



0900c1528008df86.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Fig. 1: Install a flywheel holding tool in a transaxle mounting hole on the engine, and engage the tooth of the tool into the flywheel ring gear
  1. Loosen the pressure plate-to-flywheel retaining bolts one turn at a time, in a crisscross pattern, until the spring tension is relieved, to prevent pressure plate cover distortion.
  2. Support the pressure plate and unfasten the retaining bolts. Remove the pressure plate and clutch disc from the flywheel.

If the flywheel shows any signs of overheating (blue discoloration) or if it is badly grooved or scored, it should be refaced or replaced.
  1. Inspect the flywheel, clutch disc, pressure plate, release bearing, pilot bearing and the clutch fork for wear. Replace parts as needed.

To install:
  1. If removed, install a new pilot bearing using a suitable installation tool.
  2. If removed, install the flywheel. Make sure the flywheel and crankshaft flange mating surfaces are clean. Tighten the flywheel retaining bolts to 71-76 ft. lbs. (96-103 Nm) on the 1.8L engine or 54-67 ft. lbs. (73-91 Nm) on the 1.9L engine.
  3. Clean the pressure plate and flywheel surfaces thoroughly. Position the clutch disc and pressure plate into the installed position and support them with a dummy shaft or clutch aligning tool. If the clutch assembly is being reused, align the matchmarks that were made during the removal procedure.
  4. Install the pressure plate-to-flywheel retaining bolts. Tighten the bolts in the correct sequence to 13-20 ft. lbs. (18-26 Nm). Remove the alignment tool.



0900c1528008df87.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Fig. 2: Position the clutch disc and pressure plate into the installed position and support them with a clutch aligning tool


0900c1528008df88.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Fig. 3: Tighten the pressure plate-to-flywheel retaining bolts to specification in the sequence illustrated
  1. If the release bearing was removed, lubricate the release fork where it contacts the bearing and install the bearing in the fork.
  2. Install the transaxle assembly.
  3. Lower the vehicle.
  4. Bleed the hydraulic clutch system, if needed.
  5. Connect the negative battery cable.
  6. Road test the vehicle and check the clutch for proper operation.

Sep 30, 2009 | 1994 Ford Escort

1 Answer

Info on do it tyour self clutch removal on 2001 mustang 3.8


REMOVAL:
  1. Lift clutch pedal to uppermost position to disengage clutch and brake pedal pivot shaft.
  2. Push clutch and brake pedal pivot shaft forward and unhook clutch release lever cable from clutch and brake pedal pivot shaft and allow it to slowly swing rearward.
  3. Raise and support vehicle.
  4. Remove clutch release lever dust shield.
  5. Disconnect clutch release lever cable from clutch release shaft.
  6. Remove retaining clip, then clutch release lever cable from flywheel housing.
  7. Remove starter motor from flywheel housing, then engine rear plate to front lower flywheel housing bolts.
  8. Remove transmission.
  9. Remove flywheel housing back just far enough to clear clutch pressure plate, then remove housing.
  10. Remove clutch release shaft from flywheel housing by pulling it through window in flywheel housing until retainer spring disengages from pivot.
  11. Remove clutch release hub and bearing from clutch release shaft.
  12. Loosen six clutch pressure plate bolts evenly to release spring tension gradually and avoid distorting clutch pressure plate. If same clutch pressure plate is to be installed, mark plate and flywheel so pressure plate can be installed in its original position.
  13. Remove clutch pressure plate and clutch disc from flywheel.
INSTALLATION:
  1. Position clutch disc and pressure plate assembly on flywheel, noting following:
    1. Three flywheel housing to block dowels on flywheel must be properly aligned with clutch pressure plate.
    2. Bent, damaged or missing flywheel housing to block dowels must be replaced.
    3. tart clutch pressure plate bolts but do not tighten.
    4. Avoid touching clutch disc face, dropping parts or contaminating parts with oil or grease.
    5. Align clutch disc using suitable alignment tool inserted in pilot bearing.
    6. To avoid clutch pressure plate distortion, alternately tighten bolts a few turns at a time, until they are all tight, then tighten to specifications.

  2. Install transmission to flywheel housing.
  3. Install engine rear plate to flywheel front lower housing bolts, then connect clutch release cable to flywheel housing and connect retaining clip.
  4. Connect clutch release lever cable to clutch release shaft, then install clutch release lever dust shield.
  5. Install starter motor.
  6. Lower vehicle, then install clutch release lever cable as follows:
    1. Lift clutch pedal to disengage clutch and brake pedal pivot shaft.
    2. Push clutch and brake pedal pivot shaft forward and hook end of clutch release lever cable over rear of clutch and brake pedal pivot shaft.

  7. Cycle clutch pedal several times to adjust clutch release lever cable

Aug 08, 2009 | 2001 Ford Mustang

1 Answer

1989 vette L98 external balance eng. w/6 speed ZF trans. installed new LUK (GM) dual mass flywheel w/ OEM replacement clutch/pressure plate assy. - eng. is out of balance. what is proper allignment for...


The clutch disk and pressure plate should be balanced and can be mounted in any position that the mounting holes line up. If there is a hole for an alignment dowl, then it is recommended to do so. otherwise it doesnt matter.

The internal balancing is taken care of by the flywheel only.

Jul 10, 2009 | 1989 Chevrolet Corvette

1 Answer

Scraping noise when off gas and clutch is out


either the throw out bearing has failed ot the clutch plate hub has failed
possibly from the clutch plate being installed incorrectly and the hub springs are hitting on the flywheel bolts

Jun 15, 2017 | 1999 Mazda MX-5 Miata

1 Answer

2003 Tiburon 6 spd clutch replacement now tranny won't respond


Possibility, you may have intalled the clutch disk backwards.... if so, the disk hub is torqued against the crankshaft hub preventing engagement of the clutch. 2003 TIBUORN DUAL MASS FLYWHEEL AND CLUTCH DISC ASSEMBLY INSTALLATION PROCEDURE DESCRIPTION: The 2003 MY 2.7L Tiburon vehicle equipped with the 6-speed manual transaxle employs a dual mass flywheel system. The 2003 Tiburon Shop Manual does not show the clutch disc assembly with the dual mass flywheel. This bulletin provides information about how to assemble these components. NOTE Although it is possible to assemble the clutch disc with either side facing the flywheel surface, only the assembly of these two parts shown in this bulletin is correct.
PARTS ASSEMBLY:
  1. Attach the dual mass flywheel to the engine crankshaft assembly.
  2. Identify the clutch disc flange side and the collar side as shown. 0240025a.gif
  3. Install the collar side of the clutch disc on the dual mass flywheel surface so that the flange side is facing the pressure plate side as shown. 0240025b.gif
  4. Attach the pressure plate to the dual mass flywheel and complete assembly of the remaining components per the Shop Manual procedures. 0240025c.gif

Dec 14, 2008 | 2004 Hyundai Tiburon

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