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2004 Audi A4 1.9 TDi 130 BHp not starting, not pumping fuel to the fuel filter

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Have you had a look to see if it could be the fuel pump reley

Posted on Feb 04, 2010

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Posted on Jan 02, 2017

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564eb29.jpg
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Ran out of diesel 1.9 TDi 74kw. have refuelled and cranked engine for 15mins and still it won't start. there is fuel from tank to filter, to pump and return flow.


This is very important for Audi 1.9 TDI engine: IT IS FORBIDDEN TO RUN WITHOUT DIESEL FUEL IN RESERVOIR !!!
This type of engine is equipped with pump-nozzle injectors which develop up to 2050 bar injection pressure !
Remove the fuel filter, fill up with diesel fuel and put in place. After that try to start the engine with accelerator pedal to the floor. Heed of electric starter motor temperature and battery status! After 40 - 50 sec. of start attempting wait for 1 - 2 minutes for battery and electric starter motor revival. After few starting attemptions the engine must start.

Jan 13, 2010 | 2004 Audi A4

1 Answer

My Audi A4 2000 TDI year 2005 has run on two tanks of Bio fuel recently and it hasn't recovered... started stuttering. Fuel system has been flushed out, air flow mand air flow meter has been changed but...


Audi 1.9 TDI and 2.0 TDI engines with pump-nozzle injection system, (year 2005 included), don't have permission to run with Bio fuel !!!
First you must replace fuel filter, interflow a quality Diesel additive (for 60 liters Diesel fuel dosage) fill up tank with Diesel fuel and run at least 300 km on highway at 3000-3500 rpm in 4-th gear.
I recommend you Foerch Diesel Reiniger System additive! I use this additive from 3 years ago and is certified on Audi TDI engines!

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1 Answer

Wher is the Fuel temperature senser on a 55 plate Audi A4 1.9tdi.


The fuel temperature sender for Audi A4 1.9 TDI is placed on the fuel line near fuel filter (see picture below):

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Position 15 (red arrow) - fuel temperature sender



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1 Answer

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good chance a stuck closed thermostat not letting the cooling system to work properly

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1 Answer

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try taking off the line where it meets the efi housing and running the pump until the burping stops

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HI,COULD BE ONE OF FOUR THINGS,1-PUMPS DO BURN OUT TRY A 12V DIRECT FEED TO TEST 2-FUSE? 3-FUEL PUMP CUT OFF SWITCH ,IF FITTED NEEDS RESETTING .4-FUEL PUMP RELAY GONE (COMMOM) THANKS.

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believe it or not but i have seen a intermittant brake light switch cause that.
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2001 tdi 130 passat lacks power


Get the fuel pump checked. Crack each injector in turn and see if there is any fuel getting thrugh, When you set up the timing you may of thrown out the timing of the fuel pump.

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