1992 Honda Accord Logo
Posted on Dec 19, 2009
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I'm talking about the metal cooling hose that goes from the back part of the water pump to the thermostat in the back part of the engine closest to the fire wall it is behind the engine. metal pipe is leaking coolant and want to change it out. is it difficult to do. do i need to remove a lot of things.

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Colin Stickland

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  • Honda Master 22,516 Answers
  • Posted on Dec 19, 2009
Colin Stickland
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Joined: Nov 04, 2008
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Its not that difficult BUT ,providing that you have a good tool kit with a nice 3/8th socket set with extra extension bars then not a problem.These metal tubes are a pain for corroding ,mainly caused by not using 50% antifreeze all year round

  • Guynel Saint-Val
    Guynel Saint-Val Mar 23, 2015

    i have the same problem too, anyone have step by step instruction on how to removed/install it

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We just replaced the radiator and the thermastat but the needle still goes to hot

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How to replace a themostat on a 2004 Gmc Envoy

Please see my tip at http://www.fixya.com/cars/r5929960-s_thermostat .

Specific instructions for your car are as follows. Let me know if you get stuck or have more questions.


Removal & Installation


4.2L Engine

  1. Remove the necessary coolant from the radiator.
  2. Remove the alternator, as outlined in the Engine Electrical Section.
  3. Loosen the outlet hose clamp at the thermostat housing. Remove the outlet hose from the thermostat housing.
  4. Remove the thermostat housing bolts.
  5. Remove the thermostat housing from the engine block.
  6. Clean all of the surfaces of the thermostat housing.
  7. Clean the sealing surface of the engine block.
To install:
  1. Install the thermostat housing to the engine block.
  2. Install the thermostat housing bolts and tighten to 89 inch lbs. (10 Nm).
  3. Lubricate the inner diameter of the radiator hose with engine coolant.
  4. Install the outlet hose to the thermostat housing. Secure the hose with the clamp.
  5. Install the alternator.
  6. Fill the cooling system with specified coolant and concentration.
  7. Inspect all sealing surfaces for leaks after starting the engine.

5.3L Engine
NOTE The thermostat is not serviceable separately. The water pump inlet and thermostat must be replaced as an assembly.


  1. Drain the cooling system to a level below the thermostat.
  2. Remove the radiator outlet hose.
  3. Remove the water pump inlet bolts.
  4. Remove the water pump inlet and thermostat from the water pump.

To install:
  1. Install the thermostat and thermostat housing to the water pump.
  2. Install the thermostat housing bolts. Tighten the bolts to 11 ft. lbs. (15 Nm).
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My truck overheats in 5 to 10 minutes. Where is the thermostat and what is involved in changing to water pump? The truck is a 1993 GMC Sierra with a carberated 6 cylinder engine.

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Overheating: 1999 bmw 323i m series 2.5 ..Installed: new water pump , thermostat. radiator,new Water Reservoir, cap.. hose on top side hot , lower hose cold even when engine is hot..no water circulating at...

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Want to know how to change a thermostat on my 2004

It Depends on which engine you have, this is how it goes for both. I use a little RTV with a new ring as well.

THERMOSTAT REPLACEMENT (4.2L ENGINE)
Removal Procedure
1. Remove the necessary coolant from the radiator.
2. Remove the generator.
3. Loosen the outlet hose clamp at the thermostat housing. Remove the outlet hose from the thermostat housing.
4. Remove the thermostat housing bolts.
5. Remove the thermostat housing from the engine block.
6. Clean all of the surfaces of the thermostat housing.
7. Clean the sealing surface of the engine block.
Installation Procedure
1. Install the thermostat housing to the engine block.
2. Install the thermostat housing bolts.
Tighten: Tighten the bolts to 10 N.m (89 lb in).
3. Lubricate the inner diameter of the radiator hose with engine coolant.
4. Install the outlet hose to the thermostat housing. Secure the hose with the clamp.
5. Install the generator.
6. Fill the cooling system with specified coolant and concentration. Follow the correct cooling systen bleed procedure for your engine.
7. Inspect all sealing surfaces for leaks after starting the engine.
THERMOSTAT REPLACEMENT (5.3L ENGINE)
1. Drain Radiator and remove the radiator outlet hose.
2. Remove the water pump inlet bolts.
3. Remove the water pump inlet and thermostat from the water pump.
Installation Procedure
IMPORTANT: The thermostat is not serviceable separately. The water pump inlet and thermostat must be replaced as an assembly.
1. Install the thermostat and thermostat housing to the water pump.
2. Install the thermostat housing bolts.15 N.m
3. Install the radiator outlet hose.
4. Fill the cooling system with specified coolant and concentration. Follow the correct cooling systen bleed procedure for your engine.
5. Inspect all sealing surfaces for leaks after starting the engine.
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you wont get the bottom hose to run hot unless the engine is cooking
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THERMOSTAT REPLACEMENT

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Need to replace thermostat 2000 taurus

If it's the 3.0L Vulcan Engine (OHV), the thermostat is on the driver's side of the vehicle. Follow the upper radiator hose back to a metal area with three 10mm bolts. This is the thermostat housing. Undo the bolts, and there's the thermostat. Mark the back of it with the old thermostat in it (if you get one with a jiggle valve, it'll make it easier to put the new one in because the jiggle valve needs to be on top). The thermostat and housing aren't perfectly round, so you'll have to play with it a little to get it to line up. Make sure to change the gasket. The spring side of the thermostat goes into the engine.

The water pump is in the serpentine assembly. It's the larger pulley located toward the firewall. It'll be easiest to remove the water pump if you also remove the coolant recovery tank. The water pump pulley has four 1/2" bolts that you need to take out WITH THE BELT STILL ATTACHED. I can't stress this enough. The belt will keep the pulley in place so that you can remove the bolts. Take the pulley off, then the belt. Remove the heater hose at the top and the radiator hose at the bottom. There are 12 bolts of two diameters (1/2" and 10mm if I'm not mistaken). Tap the heater hose lightly with a soft-faced mallet to break the seal with the gasket. Trash the old gasket. Replace gasket (you can also line the mating surface of the water pump with RTV Sealant, put the new gasket on the new pump, and line the other side of gasket with a second coat of RTV sealant if you want a really good seal). Install the water pump and torque to manufacturer's specs. Attach the pulley to the water pump hand tight and put the belt back on. Tighten the pulley bolts. Put the coolant recovery tank back in place. Fill with coolant, start engine, bleed and check for leaks.

To bleed cooling system: Idle the engine until the thermostat opens (you'll be able to tell bacause the upper radiator hose will be uber hot and you'll feel coolant running through this hose). Squeeze all hoses in the system that you can reach, but don't burn yourself. Stop the engine and let it cool. Open the radiator cap and squeeze the COLD upper radiator hose. You'll see some bubbles in your recovery tank. You might have to monitor your coolant level for a couple of days while the final bits of air are purged through your radiator cap (that's why it's pressurized).

Hope this helps. It's not hard, but it took me quite awhile.
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