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Posted on Dec 01, 2009
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I need to know where the timing marks should be when installing a new head and timing belt.

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  • Posted on Dec 01, 2009
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Hi from uk the cambelt timing marks you req are as follows the crank cog has a dot indent on it and it has to align with same mark on the engine front at approx 12-30 pm position? it is clearly visible then the cam cog you will see a small drilled hole on the cog between the outer toothed and the centre securing bolt ? this hole in cog has to be positioned at top 12 o'clock position then look through this hole and you will see it lines up with a V indent on cyl head this too is clearly visible and advise setting this up b4 fitting c/head for ease ? with these marks set up the engine is at T D C number 1 firing just a note! if you arefitting new belt? it is advisable to replace the tensioner too ! as a kit here in uk belt+tensioner costs £50 if you wish? i can scan and e mail full instructions on cambelt+tensioner strip+renewal proceedure plus detailed diagram of belt set up and relevent marks and tensioner proceedure if you send an e mail address best wishes from n/west uk

  • Anonymous Dec 01, 2009

    hi from uk the cambelt timing marks you req are as follows the crank cog has a dot indent on it and it has to align with same mark on the engine front at approx 12-30 pm position? it is clearly visible then the cam cog you will see a small drilled hole on the cog between the outer toothed and the centre securing bolt ? this hole in cog has to be positioned at top 12 o'clock position then look through this hole and you will see it lines up with a V indent on cyl head this too is clearly visible and advise setting this up b4 fitting c/head for ease ? with these marks set up the engine is at T D C number 1 firing just a note! if you arefitting new belt? it is advisable to replace the tensioner too ! as a kit here in uk belt+tensioner costs £50 if you wish? i can scan and e mail full instructions on cambelt+tensioner strip+renewal proceedure plus detailed diagram of belt set up and relevent marks and tensioner proceedure if you send an e mail address best wishes from n/west uk

  • Anonymous Dec 01, 2009

    hi from uk the cambelt timing marks you req are as follows the crank cog has a dot indent on it and it has to align with same mark on the engine front at approx 12-30 pm position? it is clearly visible then the cam cog you will see a small drilled hole on the cog between the outer toothed and the centre securing bolt ? this hole in cog has to be positioned at top 12 o'clock position then look through this hole and you will see it lines up with a V indent on cyl head this too is clearly visible and advise setting this up b4 fitting c/head for ease ? with these marks set up the engine is at T D C number 1 firing just a note! if you arefitting new belt? it is advisable to replace the tensioner too ! as a kit here in uk belt+tensioner costs £50 if you wish? i can scan and e mail full instructions on cambelt+tensioner strip+renewal proceedure plus detailed diagram of belt set up and relevent marks and tensioner proceedure if you send an e mail address best wishes from n/west uk

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0helpful
2answers

Timing belt broken

The only damage to the head will be bent valves so new valves will fix that end . Get a work shop manual (Aftermarket from a spares shop) (. Follow the pictures and directions closely or you will be doing the valves again .) IT is not TDC but where the timing marks point to . Replace the belt with a new one . AS oil is the killer of belts replace all seals and idler pulleys as well. As you are doing it for your son stay away from the wreckers as the next engine will want a belt as well . Have the job properly and have piece of mind knowing that the car will not let him down at a bad time.
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Need timing belt diagram for a 2003 tiburon gt v6 2.7 liter

The timing belt diagrams are listed in detail with figures and procedure to remove them.

REPLACING TIMING BELT ON A 2003 HYUNDAI TIBURON 2.7L V6

1. Remove passenger side headlight via the 3 10mm screws holding it in place and disconnect the turn signal and main harness

2. Remove passenger side tire

3. Remove the splash guard via 2 10mm screws at the top of the guard

4. Remove the 2 17mm bolts and 2 17mm nuts from motor mount bar

5. You may have to separate the mount bar from the motor via either a chisel or flathead screwdriver and a hammer ( support engine via a jack and a piece of plywood under oil pan )

6. Use a 3/8 ratchet ( or a long breaker bar would work better ) to remove the serpentine belt ( remember the route ). Disconnect the power steering hose from the pump and secure back with a zip tie. Remove the power steering pulley with a pry bar and 19mm socket.

tinualbinale_2.gif
7. Hand turn the crankshaft via a 22mm socket to TDC ( top dead center, marked on lower timing belt cover )

8. Remove the serpentine belt tensioner via 2 12mm bolts on each side

9. Remove the upper timing belt cover via 7 10mm screws

10. Remove crankshaft pulley ( 22mm ) with an air impact gun ( an electric one will work too )

11. Remove lower timing belt cover via 4 more 10mm screws



tinualbinale_3.gif

12. Remove the motor mount from the block via 3 14mm bolts and 2 12mm bolts ( there is a 12mm holding the oil dipstick bracket towards the front of the car )

13. Remove the auto tensioner via 2 12mm bolts

tinualbinale_4.gif

14. Remove the timing belt
tinualbinale_5.gif

15. Make sure your timing markings are correct...

There is one marking on each cam gear and on the heads ( head markings are small, look closely...try wiping the edge of the head down with a rag and some brake cleaner to bring it out more ) They are also pictured in last pic.

When the crankshaft is in the TDC position, the cam gear markings should both line up at the same time with the head markings

Adjust if necessary, use a 17mm socket to turn cam gears to correct position

16. Install new timing belt ( as you install it, make sure to keep a little tension on the belt as you route it )

17. Install new auto tensioner and pull pin

18. Install just the lower timing belt cover

19. Install the crankshaft pulley

20. Hand turn the crankshaft atleast 5 times to verify the timing markings are lining up properly ( all should line up at the same time when the crankshaft pulley mark is in the TDC position )

21. Remove crankshaft pulley

22. Remove lower timing belt cover

23. Reverse steps 12 - 1

You can refer the videos below for further assistance.Your valuable feedback would be appreciated.Thanks for choosing Fixya.


0helpful
2answers

Timing belt installation. Difficult?

I would say difficult,if you never
did one.
Not a job to get involved in
for any reason.
1helpful
1answer

I am putting on a new timing belt,need to know the aligned timing marks for a 2003 kia,rio 1.6l

.6L (VIN 3) & 2.0L Engines
  1. Before servicing the vehicle, refer to the Precautions Section.

  2. Remove or disconnect the following:

    • Negative battery cable

    • Engine cover

    • Right-hand front wheel

    • Right-hand wheel well side cover

    • Accessory drive belts

    • Water pump pulley

    • Timing belt upper cover

  3. Turn the crankshaft pulley so cylinder No. 1 is at Top Dead Center (TDC). Align the pulley groove with the timing mark "T" of the timing belt cover.

  4. Remove or disconnect the following:

    • Crankshaft pulley

    • Crankshaft flange

    • Lower timing belt cover

    • Timing belt tensioner

    • Timing belt To install:Align the timing marks of the camshaft and crankshaft sprockets to ensure the No. 1 cylinder is at TDC.Temporarily install the timing belt tensioner.Install the timing belt over the crankshaft sprocket, then inside the idler pulley, over the camshaft sprocket and then inside the timing belt tensioner.Apply tension to the timing belt by turning the tensioner in the clockwise direction so there is no slack in the belt on the tension side.Tighten the tensioner mounting bolts to 20 ft. lbs. (27 Nm).Check the timing belt tension as follows:

    • 1.6L (VIN 3) engine: Push the tension side of the belt in horizontally with a moderate force, the timing belt cog end is approximately 1/2 of the tensioner mounting bolt head radius away from the bolt head center.

    • 2.0L engine: Push the tension side of the belt in horizontally with a moderate force, the timing belt cog end sags approximately 0.16-0.24 inches (4-6 mm).

  1. Turn the crankshaft two turns in the clockwise direction and realign the crankshaft sprocket and camshaft sprocket timing marks.

2helpful
2answers

Cylinderhead torque stc.

Cylinder Head Removal & Installation SOHC To Remove:
  1. Relieve fuel system pressure.
  2. Remove timing belt cover. Camshaft timing marks kia-03-20-7032.gif

  3. Turn crankshaft until timing mark on front housing and the arrow "2" on the camshaft pulley align.
  4. Loosen lock bolt on tensioner.
  5. Pry tensioner away from timing belt and tighten lock bolt to relieve tension on the timing belt.
  6. Remove timing belt from camshaft pulley.
  7. Disconnect battery negative cable.
  8. Remove 3 bolts that secure accelerator cable and air intake hose to cylinder head cover.
  9. Detach accelerator cable and place off to side.
  10. Remove the following;
    • Air hose
    • Air ISC air hose
    • Breather hose
    • Vacuum hose from air intake hose
  11. Disconnect mass air flow sensor electrical connector.
  12. Remove air intake hose.
  13. Remove PCV valve from cylinder head cover.
  14. Remove ISC air hose from idle speed actuator.
  15. Remove air hose from behind intake manifold.
  16. Remove 2 screws from high tension wire protectors.
  17. Detach wire loom from holder at rear of cylinder head cover.
  18. Detach vacuum tube at rear of cylinder head cover.
  19. Remove vacuum pipe. Cylinder Head Cover kia-03-20-7042.gif

  20. Remove 7 cylinder head cover bolts.
  21. Remove cylinder head cover and gasket.
  22. Disconnect 2 ignition coil electrical connectors.
  23. Disconnect 2 fuel injection electrical connectors at rear of cylinder head.
  24. Disconnect the following electrical connectors;
    • Oxygen sensor
    • Throttle position sensor
    • Idle speed actuator
    • Oil pressure switch
    • EGR vacuum solenoid valve at intake manifold
  25. Disconnect heater hose from elbow.
  26. Disconnect brake booster vacuum hose and cruise control vacuum hose from surge tank.
  27. Detach wire harness from rear of cylinder head.
  28. Disconnect purge control solenoid vacuum hose from intake manifold.
  29. Disconnect fuel hose from fuel connector assembly.
  30. Remove grounding bracket.
  31. Remove 4 bolts and intake manifold bracket.
  32. Remove starter.
  33. Detach water bypass hose from bypass pipe.
  34. Disconnect water hoses from oil cooler.
  35. Disconnect fuel hose from fuel pipe.
  36. Remove exhaust manifold heat shield.
  37. Remove exhaust flange nuts and front exhaust bracket bolt.
  38. Lower exhaust system. Cylinder head bolt loosening sequence kia-03-20-7050.gif

  39. Loosen cylinder head bolts in 3 steps in proper sequence.
  40. Remove cylinder head bolts and washers.
  41. Remove cylinder head, intake manifold and exhaust manifold as an assembly.
To Install:
  1. Install NEW cylinder head gasket.
  2. Install cylinder head, intake manifold and exhaust manifold as an assembly.
  3. Tighten cylinder head bolts in 3 steps in reverse sequence that was used during removal. Tighten bolts to 62 ft lb (84 Nm).
  4. Install front exhaust bracket bolt. Tighten bolt to 20 ft lb (27 Nm).
  5. Install NEW lower exhaust flange gasket and 3 nuts. Tighten nuts to 24 ft lb (31 Nm).
  6. Install exhaust manifold heat shield. Tighten nuts to 35 in lb (4 Nm).
  7. Connect fuel hose to pipe.
  8. Connect 2 hoses to oil cooler.
  9. Attach water bypass hose to bypass pipe.
  10. Install starter and bolts. Tighten bolts to 34 ft lb (46 Nm).
  11. Install intake manifolds bracket and 4 bolts. Tighten bolts to 32 ft lb (45 Nm).
  12. Install grounding bracket.
  13. Connect fuel hose to fuel connector assembly.
  14. Connect the following electrical connectors;
    • Oxygen sensor
    • Throttle position sensor
    • Idle speed actuator
    • Oil pressure switch
    • EGR vacuum solenoid valve at intake manifold
  15. Connect purge control solenoid vacuum hose to intake manifold.
  16. Attach wire harness from rear of cylinder head.
  17. Connect brake booster vacuum hose and cruise control vacuum hose to surge tank.
  18. Connect heater hose to elbow.
  19. Connect 2 fuel injection electrical connectors at rear of cylinder head.
  20. Connect 2 ignition coil electrical connectors.
  21. Install cylinder head cover.
  22. Install 7 cylinder head cover bolts. Tighten bolts to 60 in lb (7 Nm).
  23. Install vacuum pipe and 2 bolts at rear of cylinder head cover. Tighten bolts to 60 in lb (7 Nm).
  24. Connect vacuum tube to pipe.
  25. Connect loom holder to rear of cylinder head cover.
  26. Install 2 screws to high tension wire protectors.
  27. Install air hose to behind intake manifold.
  28. Install ISC air hose to idle speed actuator.
  29. Install PCV valve to cylinder head cover.
  30. Install air intake hose.
  31. Connect mass air flow sensor electrical connector.
  32. Install the following;
    • Air hose
    • Air ISC air hose
    • Breather hose
    • Vacuum hose from air intake hose
  33. Attach accelerator cable.
  34. Install 3 bolts that secure accelerator cable and air intake hose to cylinder head cover. Timing belt pulley timing marks kia-03-20-7035.gif

    NOTE: Timing belt pulley timing mark and timing mark must be aligned.
    Camshaft timing marks kia-03-20-7032.gif

    NOTE: The arrow at "2" on camshaft pulley must be aligned with timing mark on front housing.
  35. Install timing belt.
  36. Install timing belt cover.
  37. Pressurize fuel system.
  38. Start engine and check ignition timing.
3helpful
1answer

How to replace water pump on 2000 volkswagon beetle with1.8 liter turbo engine?

The following steps need to be taken to remove the pump.

1. Remove the ribbed belt. Compress the tensioner and remove the belt. Remove the ribbed belt tensioner.

2. Remove the upper timing belt cover.

3. Align your timing belt marks. The following pictures are for the cam timing mark, the flywheel timing mark for an automatic, flywheel timing for a manual and the marks on the harmonic balancer.

4. loosen the timing belt. There is a 13mm head nut that keeps the tensioner in place. Loosen this nut and turn the tensioner clockwise to get come slack in the belt. You are going to need a tool to get tension back on the belt. I use the tool pictured (picture of how to tension the belt) but know of people using snap ring pliers to rotate the tensioner.

5. Slip the timing belt off of the cam drive sprocket and off of the water pump.

6. Remove the water pump retaining bolts pictured and remove the water pump. The pump can often be stuck in place. A screwdriver carefully used can help in getting the pump

7. Moisten the o-ring with coolant before installing the new pump. Install the new pump.

8. Install the belt and tension as shown in the picture attached above. Turn the engine over by hand through a full revolution of the cam gear. Re-check the timing marks. The marks will often be off, don't be discouraged by this, it happens to everyone. If the marks are off loosen the belt and slip it the amount of teeth needed to align the marks.

9. Install the items taken off during the removal of the pump, fill the system with coolant and start the engine. The system will pretty much bleed itself out as it reaches operating temperature.




8helpful
1answer

I need the head bolt torque specification for a 2005 aveo

install:
  1. The cylinder head should be cleaned and inspected prior to installation.
  2. Lightly oil all bolt and stud bolt threads before installation.
  3. Clean all gasket mating surfaces thoroughly.
  4. Install a new head gasket on the cylinder block. WARNING Always use new cylinder head bolts when installing the cylinder head or damage to the engine may occur.
  5. Install the cylinder head on the cylinder block.
  6. Tighten the cylinder head bolts in reverse of the removal sequence. Tighten the 2004 cylinder head bolts to 18 ft. lbs. (25 Nm). Tighten an additional 70°, plus 70°, plus another 50°. Tighten 2005 bolts to 18 ft. lbs. (25 Nm). Tighten an additional 60°, plus 60°, plus another 10°.
  7. Install the right engine mount. Tighten the engine mount attaching bolts to 22 ft. lbs. (30 Nm).
  8. Install or connect the following:
    • Intake manifold
    • Intake manifold support bracket. Tighten the bolts to 18 ft. lbs. (25 Nm).
    • Throttle cable
    • Surge tank coolant hose
    • Heater hose to cylinder head
    • Fuel feed line at the fuel rail
    • All vacuum hoses
    • Exhaust manifold
    • Rear timing belt cover
    • Timing belt tensioner. Tighten the bolts to 18 ft. lbs. (25 Nm).
    • Idler pulley. Tighten the bolts to 18 ft. lbs. (25 Nm).
    • Intake and exhaust camshaft gears. Tighten the bolts to 49 ft. lbs. (68 Nm).
  9. Apply a small amount of gasket sealant to the corners of the front camshaft caps and the top of the rear camshaft cover-to-cylinder head seal.
  10. Install the valve cover using a new gasket
  11. Align the timing marks on the camshaft gears.
  12. Align the mark on the crankshaft gear with the notch at the bottom of the rear timing belt cover.
  13. Install the timing belt and rotate the water pump clockwise to apply tension to the timing belt.
  14. Tighten the water pump bolts to 89 inch lbs. (10 Nm).
  15. Adjust the timing belt tension.
  16. Install or connect the following:
    • Spark plug wires
    • Upper and lower timing belt coversCrankshaft pulley. Tighten the bolt to 70 ft. lbs. (95 Nm), plus an additional 30°, then another 15°.
    • Accessory drive belt
    • Air cleaner housing
    • Radiator hoses
    • Front splash shield
    • Right front wheel
    • Coolant temperature sensor
    • Fuel feed line from fuel rail
    • IAT sensor
    • Intake manifold pressure sensor
    • DIS coil connector
    • Fuel injector connectors
    • ECM ground terminal
    • Negative battery cable
  17. Fill the engine with oil and coolant.
  18. Start the engine and check for leak0900c1528009e8b5.jpg
0helpful
1answer

Fixing the timing belt

  1. Disconnect the negative battery cable and remove the accessory drive belts, crankshaft pulley and the timing belt cover(s).
  2. Temporarily reinstall the crankshaft pulley bolt and turn the crankshaft to TDC of No. 1 piston. The mark on the camshaft sprocket should be aligned with the mark on the inner timing belt cover or the edge of the cylinder head.
  3. With the distributor cap removed, the rotor should be pointing toward the No. 1 mark on the rim of the distributor housing. On 8 valve engines, the notch on the crankshaft pulley should align with the dot on the intermediate shaft sprocket.
  4. Loosen the locknut on the tensioner pulley and turn the tensioner counterclockwise to relieve the tension on the timing belt.
  5. Slide the timing belt from the sprockets.

To install:
  1. Check the alignment of the timing marks. On 16 valve engines, the mark on the tooth should align with the mark on the rear belt cover.
  2. Install the new timing belt and tension the belt so it can be twisted 90 ° at the middle of it's longest section, between the camshaft and intermediate sprockets.
  3. Recheck the alignment of the timing marks and, if correct, turn the engine 2 full revolutions to return to TDC of No. 1 piston. Recheck belt tension and timing marks. Readjust as required. Torque the tensioner nut to 33 ft. lbs. (45 Nm).
  4. Install the belt cover and accessory drive belts.
  5. If the belt is too tight, there will be a growling noise that rises and falls with engine speed.
1helpful
1answer

Would anyone have the torque specks for the head bolts for a 2003 Volkswagon Golf with a 2L engine and I have the timing belt off and need to know where the timing marks are

Cylinder Head Assembly: Specifications
Torque & Tightening Sequence
Tighten cylinder head as follows:
Stage I .......................................................................................................................................................................................... 40 Nm (30 ft. lbs.)
Stage II ................................................................................................................................................................................................. 1/4 turn (90°)
Stage III ............................................................................................................................................................................................... 1/4 turn (90°)

845898e.jpg
_____________________________________________
Timing Component Alignment Marks: Locations
Caution: Incorrect removal or installation of the timing belt can result in damage to internal engine components.
- Turn crankshaft to cyl. 1 TDC (arrow) (Engine with manual transmission shown).
- Turn crankshaft to cyl. 1 TDC (arrow) (Engine with automatic transmission shown).
For complete Timing Belt Removal and Installation information: See: Timing Belt/Service and Repair

6edcba1.jpg
6014b0c.jpg
e1375d0.jpg
5helpful
1answer

Timing Belt Manual

WARNING Timing belt maintenance is extremely important! The A4 and Passat model utilize an interference-type, non-free-wheeling engine. If the timing belt breaks, the valves in the cylinder head may strike the pistons, causing potentially serious (also time-consuming and expensive) engine damage. The recommended replacement interval for the timing belt is at least every 6 years or 60,000-90,000 miles (96,000-144,000 km), depending on vehicle usage and engine type.
NOTE If removed and reinstalled, the timing belt must be installed in the same rotational direction as removed.

VW Passat & Audi A4 1990-2000 Repair Guide
Timing Belt - REMOVAL & INSTALLATION

WARNING Do NOT turn the engine or camshaft with the timing belt removed. The pistons will contact the valves and cause internal engine damage.


2.0L (9A, ABA) Engines
  1. Disconnect the negative battery cable and remove the accessory drive belts, crankshaft pulley and the timing belt cover(s).
  2. Temporarily reinstall the crankshaft pulley bolt and turn the crankshaft to TDC of No. 1 piston. The mark on the camshaft sprocket should be aligned with the mark on the inner timing belt cover or the edge of the cylinder head.
  3. With the distributor cap removed, the rotor should be pointing toward the No. 1 mark on the rim of the distributor housing. On 8 valve engines, the notch on the crankshaft pulley should align with the dot on the intermediate shaft sprocket.
  4. Loosen the locknut on the tensioner pulley and turn the tensioner counterclockwise to relieve the tension on the timing belt.
  5. Slide the timing belt from the sprockets
6f72092.jpg

Fig. Adjusting the belt tension on a 2.0L 8 valve

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Fig. Remove the timing belt cover


3736abf.jpg

Fig. Align the timing marks


bffac5f.jpg


Fig. Locate the tensioner


6b4ae08.jpg

Fig. Loosen the tensioner bolt


2b51324.jpg

Fig. Mark the belts direction of rotation


To install:
  1. Check the alignment of the timing marks. On 16-valve engines, the mark on the tooth should align with the mark on the rear belt cover.
  2. Install the new timing belt and tension the belt so it can be twisted 90° at the middle of it's longest section, between the camshaft and intermediate sprockets.
  3. Recheck the alignment of the timing marks and, if correct, turn the engine 2 full revolutions to return to TDC of No. 1 piston. Recheck belt tension and timing marks. Readjust as required. Torque the tensioner nut to 33 ft. lbs. (45 Nm).
  4. Install the belt cover and accessory drive belts.
  5. If the belt is too tight, there will be a growling noise that rises and falls with engine speed.

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