1997 Ford Thunderbird LX Logo
Anonymous Posted on Nov 25, 2009

I have a 1994 Ford Thunderbird 3.8L V6 engine without/supercharger. I have been told I have to replace the PCM 9Powertrain Control Module, but I cannot find it, I have a schematic but I cannot tell what side its showing, can you please Help Me locate this PCM, so I can take it out and send it off to be Refurbished. I got an estimate to have a Ford Dealership to do the Job but its WAY TOO MUCH. Is taking out the PCM a big job, I need to know how big of a Job it is.. I need to find it, and not just the area, I need to know EXACTLY where it is, so I can take it out Today.. Can you help Me, PLEASE..!! Ron

  • Anonymous Dec 08, 2009

    Thanks Devilmann, you were right on the money with your solution, and you know your Cars my Friend..!! Ron

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  • Posted on Nov 25, 2009
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Its behind the passenger kick panel on the far right and its pretty easy to replace

Testimonial: "thanks devilmann, you were exactly right and you know your Cars my Friend, thanks again, Ron "

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Hey EmissionWiz, My name is Ron Brown, and I live in NC. I Own a 1994 Ford Thunderbird 3.8L V6 without/supercharger. I had my Check engine light come on, and brought my Car to our local Ford dealership,...

It IS on the Passenger side behind the ZGlove box but you may need to Do as they say and remove the Cowl to get to it, Im going to look some more for you on this, as I See you are still Puzzled on it I WILL COOMMENT BACK well I'll keep this open.-------
Ok I just Got it for you its Behind the Passenger Side KICK PANNEL, Where ones RIGHT Foot would Be if Sitting in Pass Seat.
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I need a schematic to replace the PCM (Powertrain Control Module)in my 1994 Fodr thunderbird 3.8L V6 without/supercharger ..Is this is Big job for a backyard mechanic and how long should it take, my real...

  1. Easy job and should have no problems here some help
    Disconnect the negative battery cable.
  2. Detach the engine control sensor wiring connector from the ignition control module by pressing down on the locking tab where it is stamped PUSH, and remove the connector.
  3. Remove the ignition module and the module bracket from the front fender apron.
  4. Unfasten the two ignition module retaining screws, then remove the ignition module form the module bracket.

To install:


0900c1528006b5b4.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Fig. 2: The ignition module on 1994-95 vehicles is mounted on the front fender apron
  1. Install the ignition module onto the module bracket. Tighten the retaining screws to 24-33 inch lbs. (2.7-3.7 Nm).
  2. Position the ignition module and bracket assembly onto the front fender apron. Secure with the retaining bolt and tighten to 35-50 inch lbs. (4-5.6 Nm).
  3. Attach the engine control sensor wiring connector to the ignition module.
  4. Connect the negative battery cable.
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FORD: 1994-96 THUNDERBIRD LINCOLN-MERCURY: 1994-96 COUGAR ISSUE: Steering efforts at low speeds may intermittently increase to the heavier for highway setting on some vehicles. This is due to electrical "noise" from the Vehicle Speed Sensor (VSS) being picked up by the Electronic Variable Orifice (EVO) module. The EVO module then interprets this as an increase in vehicle speed and reduces the steering assistance to the heavier for highway level.
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SERVICE PROCEDURE Replace EVO module (F6SZ-3F712-BB). Locations are as follows:
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PART NUMBER PART NAME F6SZ-3F712-BB Electronic Variable Orifice Module OTHER APPLICABLE ARTICLES: NONE
WARRANTY STATUS: Eligible Under The Provisions Of Bumper To Bumper Warranty Coverage
OPERATION DESCRIPTION TIME 960402A Replace Electronic Variable Orifice (EVO) Module - 1994-95 Thunderbird/Cougar 0.5 Hr. 960402B Replace Electronic Variable Orifice (EVO) Module - 1996 Thunderbird/Cougar 0.3 Hr.
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