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Very squeeky clutch pedal - 2003 Honda CR-V

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Spray lubricant around the area of the pedal where it pivots under the dash and check nothing is rubbing in the area like a return spring wont be a hard fix just annoying noise

Posted on Nov 19, 2009

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CLUTCH PEDAL REPLACEMENT (CLUTCH) Document ID# 46043 Clutch Pedal Replacement

Removal Procedure



  1. Remove the master cylinder rod from the clutch pedal.


  2. Remove the clutch pedal from the support by depressing the side tabs.

Installation Procedure



  1. Position the clutch pedal into the support.


  2. Secure the master cylinder rod to the clutch pedal.

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Have you adjusted the push rod at the clutch pedal correctly? You should have a slight bit of free play at the pedal.

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The clutch pedal on my 2000 Ford Focus ZTS broke. It seems the pedal itself is not connected to the clutch anymore. Only the pedal spring brings back up the pedal. I therefore cannot shift gears. The rest...


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The clutch pedal on Suzuki vitara two litre V6 1998 goes to about inch of floor before activation. Clutch does not slip just too much pedal travel. Is it possible to adjust it? ...


prev.gif next.gif Clutch ADJUSTMENTS 1997-98 Models CLUTCH PEDAL HEIGHT The clutch pedal height should not be a periodic adjustment but may be checked after components of the mechanical clutch system have been replaced. The proper clutch pedal height should be 0.2 in. (5mm) above the brake pedal height If adjustment is necessary, loosen the locknut and turn the adjusting bolt until the appropriate height is reached. Once set, keep the bolt from turning and tighten the locknut to secure the adjustment. CLUTCH PEDAL FREE-PLAY The clutch pedal free-play should be checked from time-to-time in order to assure proper clutch operation. The proper clutch free-play should be 0.6-1.1 in. (15-25mm). Fig. 1: Pedal free-play is adjusted at the joint nut (2), while keeping the outer cable nuts (3) tightened around the center cable thread portion 7924hg30.gif
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2. If the free-play must be adjusted, turn the joint nut (2) located at the transmission end of the clutch cable in or out, as necessary to achieve the proper play.
  3. Once the correct pedal free-play is obtained, check the free-play on the release arm (c), it should be 0.02-0.06 in. (0.5-1.5mm).
1999-01 Models These vehicles are equipped with a hydraulic clutch system. No adjustment is necessary.

Nov 05, 2010 | 1999 Suzuki Vitara

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Put a new clutch cable on my escort but no good as i can not adjust the pedal


LIFT THE CLUTCH PEDAL TO DISENGAGE THE ADJUSTING MECHANISM.THIS MUST BE DONE DURING CABLE INSTALLATION AS FAILURE TO DO SO WILL RESULT IN DAMAGE TO THE SELF ADJUSTER MECHANISM.INSERT THE CLUTCH CABLE THROUGH THE DASH PANEL AND THE DASH PANEL GROMMET.( WARNING ) BESURE THE CLUTCH CABLE IS ROUTED UNDER THE BRAKE LINES AND NOT TRAPPED AT THE SPRING TOWER BY THE BRAKE LINES IF EQUIPPED WITH POWER STEERING ROUTE THE CABLE INBOARD OF THE POWER STEERING HOSE.PUSH THE CLUTCH CABLE THROUGH THE INSULATOR ON THE STOP BRACKET AND THROUGH THE RECESS BETWEEN THE PEDAL AND THE GEAR QUADRANT.LIFT THE CLUTCH PEDAL TO RELEASE THE PAWL ROTATE THE GEAR QUADRANT FORWARD AND HOOK THE CABLE INTO THE GEAR QUADRANT.INSTALL THE CLUTCH SHIELD ON THE BRAKE PEDAL SUPPORT BRACKET.ON THE TEMPO OR TOPAZ INSTALL THE PANEL ABOVE THE CLUTCH PEDAL.USING A PIECE OF WIRE CORD OR TAPE SECURE THE PEDAL IN THE UPMOST POSITION.INSERT THE CLUTCH CABLE THROUGH THE INSULATOR AND CONNECT THE CABLE TO THE CLUTCH RELEASE LEVER IN THE ENGINE COMPARTMENT.REMOVE THE DEVICE USED TO TEMPORARILY SECURE THE PEDAL AGAINST ITS STOP.ADJUST THE CLUTCH BY DEPRESSING THE CLUTCH PEDAL SEVERAL TIMES.INSTALL THE AIR CLEANER.

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How to repair clutch pedal safety start switch on Ford Truck F550, 1999


Clutch Pedal Position (CPP) Switch
The clutch pedal position switch (CPP) is controlled by the clutch pedal. Depressing the clutch pedal manually closes the CPP switch and allows engine cranking. The CPP switch will also deactivate the speed control system.
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303-14A: Electronic Engine Controls — Gasoline Engines 1999 F-Super Duty 250-550 Workshop Manual
REMOVAL AND INSTALLATION Clutch Pedal Position (CPP) Switch Removal
  1. sxo~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Always disconnect the battery ground cable prior to working on the electronic engine controls.
    Disconnect the battery ground cable; refer to Section 414-01 .
  1. Disconnect electrical connector from clutch pedal position switch (CPP) (9A837).
  1. Release the clutch pedal position switch (CPP) (11A152) from the orientation clip.
  1. Remove the plastic retainer.
    1. Push the lock tabs together.
    1. Slide the plastic retainer off the clutch pedal position switch.
  1. Remove the clutch pedal position switch.
Installation
  1. Follow the removal procedure in reverse order.

Feb 06, 2010 | 1999 Ford Super Duty F 550

1 Answer

2002 Civic Dx Clutch?


i have just replaced an 03 civic ex clutch and transmission bearings due to a customer being too harsh on it. It sounds like its got a little life left in it if you are easy on it. 

if there is adjustment in this model use the below walkthrough to adjust it.

adjust the clutch pedal, 

1. if you look up on the top of the clutch pedal, the first thing you should see if a clutch pedal position switch, and right behind it there is a locknut, looens the locknut. once you loosen it, back off on the pedal position switch or adjusting bolt untill it no longer touches the clutch pedal. 

2. now behind the clutch pedal, there is a pushrod. and on that pushrod, there is a locknut, loosen that locknut. Now turn the pushrod in or out to get the desired height and stroke at the clutch pedal. 

The freeplay is the amount of push on the clutch pedal to where is starts to have resistance from the top. I have usually been told it should be set at 1 1/2-2 inches of freeplay.

Once you set it, tighten the locknut on the pushrod. With the clutch pedal released, turn in the clutch pedal position switch untill it contacts the clutch pedal. then turn it an additional 3/4 to 1 turn. And tighten the locknut.

Now on top of the clutch pedal switch, there is a clutch interlock switch. Loosen the locknut on that switch. then press the clutch pedal to the floor.

release the clutch pedal 15-20 mm (0.59-0.79 in) from the fully pressed position, and hold it there. adjust the position of the clutch interlock switch so the engine will start with the clutch pedal in this position. then tighten the locknut on that switch.

Hope this helps 

Nov 28, 2008 | 2002 Honda Civic

2 Answers

Clutch check


you have civic SI type R with the K20A engine and 6sp transmission? correct?

yes the clutch is adjustable.

  1. loosen the clutch pedal position switch(lower of the 2 switches) locknut and back off the clutch pedal position switch.
  2. loosen the clutch push-rod locknut and turn the push-rod in or out to get the desired height and stroke of the pedal.
  3. tighten the push-rod locknut
  4. with the clutch pedal released, turn the clutch pedal position switch in until it contacts the clutch pedal.
  5. turn the clutch pedal position switch in an additional 3/4 to 1 turn.
  6. tighten the clutch pedal position switch locknut.
  7. loosen the clutch interlock switch(the upper switch) locknut and then the interlock switch.
  8. press the clutch pedal to the floor.
  9. release the pedal about 1/2 in. from the fully depressed position, and hold it there. adjust the position of the interlock switch so that the engine will start with the clutch pedal in this position.
  10. tighten the interlock switch locknut.
clutch pedal stroke should be: 5.1 - 5.5 in
clutch pedal height should be: 7.76 in

if adjusting the clutch doesn't help with the transmission feeling notchy, may be the syncros.




Jul 09, 2008 | 2002 Honda Civic

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