Question about 1992 Ford Crown Victoria

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Location of EGR valve for 4.6 liter engine? how do you remove the EGR valve?

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  • Ford Master
  • 2,984 Answers

location of EGR valve for 4.6 liter engine - a887903.gif
EGR VALVE IS #2.

Please wait for second post to answer your second question....comes with a few pictures.

Posted on Nov 16, 2009

Testimonial: "thanks c17hydro ...looks like the proper proceedure,,,will try fix tomorrow"

  • Greg Bernett
    Greg Bernett Nov 16, 2009




    Remove the vacuum hose from the EGR valve






    On the 4.6L engine, remove the nut and the brake booster bracket from the EGR mounting stud






    Using a suitable size wrench, loosen the EGR valve-to-exhaust manifold tube and ...






    ... remove the tub from the EGR valve






    Remove the EGR valve mounting bolts and ...






    ... remove the EGR valve from the intake manifold






    Remove the EGR valve gasket and ...






    ... thoroughly clean the EGR valve mounting surface





    1. Disconnect the negative battery cable.


    2. Remove the vacuum hose from the EGR valve.


    3. On the 4.6L engine, remove the nut and the brake booster bracket.


    4. Disconnect the EGR valve-to-exhaust manifold tube from the EGR valve.


    5. Remove the EGR valve mounting bolts, then separate the valve from the intake manifold.


    6. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold.

    To install:



    1. Install the EGR valve, along with a new gasket, on the intake manifold, then install and tighten the mounting bolts.


    2. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 25-35 ft. lbs. (34-47 Nm).


    3. Connect the vacuum hose to the EGR valve.


    4. On the 4.6L engine install the brake booster bracket and the retaining nut.


    5. Connect the negative battery cable.

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  • Ford Master
  • 75,744 Answers

  1. Raise vehicle on hoist.


  2. Disconnect the EGR valve tube from the EGR tube connector at the exhaust manifold. Hold the connector with a wrench while disconnecting to avoid damaging the tube.

  3. Lower vehicle and disconnect the vacuum hoses from the EGR tube and the EGR valve.

  4. Remove the two mounting bolts from the EGR valve, and remove the EGR valve and EGR tube as an assembly. Discard the EGR valve gasket.

  5. If previously separated, connect the EGR tube to the new EGR valve, and finger tighten the EGR nut.

  6. Install the EGR valve to the engine with a new gasket. Install the two EGR valve mounting bolts, and torque to 15-22 ft lb (20-30 Nm).

  7. Raise vehicle.

  8. Install the EGR valve tube into the connector on the exhaust manifold. Torque the line nut to 26-33 ft lb (35-45 Nm), while holding the connector with a wrench to avoid damage to the tube.

  9. Lower vehicle.

  10. Tighten the EGR valve line nut at the EGR valve, and torque to 26-33 ft lb (35-45 Nm).

  11. Install the EGR tube and EGR valve vacuum hoses.

  12. START the engine and check for exhaust leaks.

Posted on Nov 16, 2009

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  • Master
  • 3,092 Answers

Standing in front of car, on top of intake magafold, towards back of intake on top. Remove connector and 2 small bolts holding EGR valve, remove EGR valve and replace.

Posted on Nov 16, 2009

6 Suggested Answers

6ya6ya
  • 2 Answers

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Posted on Jan 02, 2017

  • 1596 Answers

SOURCE: 2005 Dodge 1500 code p0404 EGR valve.

The electronic EGR valve and solenoid assembly is attached to the rear of the left cylinder head ,

  1. Remove electrical connector (5) at top of EGR valve solenoid.
  2. Remove tube mounting bolt (1) at intake manifold.
  1. Remove two bolts (4) connecting EGR tube (1) to valve assembly.
  2. Remove gasket located between EGR tube flange and EGR valve assembly.
  3. Remove two EGR valve mounting bolts (5).
  4. Separate valve assembly (3) from engine.
  5. Remove and discard metal gasket located between cylinder head and valve assembly.
INSTALLATION
  1. Clean area at rear of left cylinder head where it joins base of EGR valve.
  2. Clean EGR tube where it joins EGR valve.
  3. Position new gasket between EGR valve and cylinder head.
  4. Position EGR valve to cylinder head. Install and tighten two bolts (5). Refer to Torque Specifications.
  5. Position new gasket between EGR tube flange and EGR valve assembly.
  6. Position EGR tube (1) to side of EGR valve and into intake manifold.
    1. Install EGR tube flange bolt (1) at intake manifold. Tighten bolt. Refer to Torque Specifications.
    2. Connect electrical connector (5) to top of EGR valve solenoid (2).Do a final tightening of two EGR tube bolts (4). Refer to Torque Specifications

Posted on Feb 05, 2009

  • 7 Answers

SOURCE: where is the location of the egr valve on the 4.7 liter engine

ha ha thats a fun one.. look on the drivers side of engine next to the firewall, behind the throttle body.

Posted on Jan 05, 2009

c17hydro
  • 2984 Answers

SOURCE: Location of EGR Valve

Found the info!!

This Dodge EGR valve is a certain kind of device that is mounted right on your intake manifold which controls the amount of exhaust gasses back into your engine.
On a 2005 Dakota with 4.7 liter engine (non-HO), the EGR valve is located near the intake manifold on the driver's side right up against the firewall. It's hard to spot as it sits lower than the intake manifold. To change it, remove the electrical connector. There's a red tab that needs to be pushed to one side and then you have to squeeze down on a tab to get it free. Using a 13 mm socket, remove the bolt that you can see. I had to use a 3 inch wobble extention and then a 8 inch extension with a deep well socket to reach it with my 3/8 inch ratchet. There's a second bolt that you can't see between the EGR valve and the firewall. With a little trial and error and a lot more luck, you can reach the hidden bolt with the 3 inch wobble extension and a 13 mm deep well socket. Attach the ratchet after the socket is on and remove. This one isn't easy and if there's any Dodge engineers reading this one, a couple of extra inches of clearance between the valve and the firewall wouldn't have killed you no matter what the cost accountants said. With both bolts removed, you should be able to pull out the metal pipe that connects the manifold to the EGR valve out of the manifold (Pull to the right) and then you can lift the valve out. For assembly, the metal pipe connecting the intake manifold the EGR valve has to be removed and reinstalled on the new valve. It's held on with 2 5/16th" bolts. You should put the rear bolt on tight, but leave the front bold loose for the reinstall as some adjustment is necessary to get it put back together and the rear is a pain to tighten when installed. Line up the bolts that attach the valve and get the rear 13 mm bolt (The one you couldn't see on disassembly) started. Do not start the other 13 mm bolt as you'll need to pivot the valve and pipe to the left in order to reinsert the pipe into the intake manifold. Once the pipe is in the intake manifold. Start the other 13 mm bolt and tighten both 13 mm bolts and then the 5/16" bolts holding the pipe onto the valve. Reinstall the electrical connection. Please don't forget to rate!!!!

Posted on Mar 14, 2009

greg_margo
  • 1959 Answers

SOURCE: EGR Valve needs cleaning or replacing

The link below is a diagram of the EGR valve. Looks like a mushroom with vacuum lines attached.

http://www.chiltonlibrary.com/content/images/8666/images/86664018.gif

Instructions:

  • Label and disconnect the hoses from the valve. Carefully loosen and remove the retaining bolts, remembering that they are probably heat-seized and rusty. Use penetrating oil freely.
  • Remove the valve and clean the gasket remains from both mating surfaces.
  • Inspect the valve for any sign of carbon deposits or other cause of binding or sticking. The valve must close and seal properly; the pintle area may be cleaned with solvent to remove soot and carbon.

  • I hope this answers your question. Best of luck.
    Greg

    Posted on May 30, 2009

    jeffbvegas1
    • 520 Answers

    SOURCE: need to know where the egr valve is located on a

    It is located on the intake manifold behind the throttle body

    Posted on Aug 16, 2009

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    Location of EGR Valve


    Found the info!!

    This Dodge EGR valve is a certain kind of device that is mounted right on your intake manifold which controls the amount of exhaust gasses back into your engine.
    On a 2005 Dakota with 4.7 liter engine (non-HO), the EGR valve is located near the intake manifold on the driver's side right up against the firewall. It's hard to spot as it sits lower than the intake manifold. To change it, remove the electrical connector. There's a red tab that needs to be pushed to one side and then you have to squeeze down on a tab to get it free. Using a 13 mm socket, remove the bolt that you can see. I had to use a 3 inch wobble extention and then a 8 inch extension with a deep well socket to reach it with my 3/8 inch ratchet. There's a second bolt that you can't see between the EGR valve and the firewall. With a little trial and error and a lot more luck, you can reach the hidden bolt with the 3 inch wobble extension and a 13 mm deep well socket. Attach the ratchet after the socket is on and remove. This one isn't easy and if there's any Dodge engineers reading this one, a couple of extra inches of clearance between the valve and the firewall wouldn't have killed you no matter what the cost accountants said. With both bolts removed, you should be able to pull out the metal pipe that connects the manifold to the EGR valve out of the manifold (Pull to the right) and then you can lift the valve out. For assembly, the metal pipe connecting the intake manifold the EGR valve has to be removed and reinstalled on the new valve. It's held on with 2 5/16th" bolts. You should put the rear bolt on tight, but leave the front bold loose for the reinstall as some adjustment is necessary to get it put back together and the rear is a pain to tighten when installed. Line up the bolts that attach the valve and get the rear 13 mm bolt (The one you couldn't see on disassembly) started. Do not start the other 13 mm bolt as you'll need to pivot the valve and pipe to the left in order to reinsert the pipe into the intake manifold. Once the pipe is in the intake manifold. Start the other 13 mm bolt and tighten both 13 mm bolts and then the 5/16" bolts holding the pipe onto the valve. Reinstall the electrical connection. Please don't forget to rate!!!!

    Mar 14, 2009 | 2005 Dodge Dakota

    2 Answers

    2005 Dodge 1500 code p0404 EGR valve.


    The electronic EGR valve and solenoid assembly is attached to the rear of the left cylinder head ,

    1. Remove electrical connector (5) at top of EGR valve solenoid.
    2. Remove tube mounting bolt (1) at intake manifold.
    1. Remove two bolts (4) connecting EGR tube (1) to valve assembly.
    2. Remove gasket located between EGR tube flange and EGR valve assembly.
    3. Remove two EGR valve mounting bolts (5).
    4. Separate valve assembly (3) from engine.
    5. Remove and discard metal gasket located between cylinder head and valve assembly.
    INSTALLATION
    1. Clean area at rear of left cylinder head where it joins base of EGR valve.
    2. Clean EGR tube where it joins EGR valve.
    3. Position new gasket between EGR valve and cylinder head.
    4. Position EGR valve to cylinder head. Install and tighten two bolts (5). Refer to Torque Specifications.
    5. Position new gasket between EGR tube flange and EGR valve assembly.
    6. Position EGR tube (1) to side of EGR valve and into intake manifold.
      1. Install EGR tube flange bolt (1) at intake manifold. Tighten bolt. Refer to Torque Specifications.
      2. Connect electrical connector (5) to top of EGR valve solenoid (2).Do a final tightening of two EGR tube bolts (4). Refer to Torque Specifications

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