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Re: steering knuckle - the treads where stripped for...
Yes, that can be repaired. You will need a helicoil kit, available at most parts stores. generally the kit includes a drill bit, about ten coils and an install tool. If I remember correctly it is about $30. Your other option is to find a knuckle in a local scrapyard (likely the same price as the helicoil kit)
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Hi Douglas, I'm glad to help. My first suggestion is to get to complete shaft. This way you want have any problems later on. It's not that much more expensive and you'll be glad you did. Below is the procedure for replacing them.
Raise vehicle on jack stands or centered on a frame contact type hoist. Refer to Hoisting in the Lubrication And Maintenance section of this manual for the required lifting procedure to be used for this vehicle.
Remove the wheel and tire assembly from the vehicle.
Remove the wave washer Wave Washer from the end of the stub axle
CAUTION: Wheel bearing damage will result if after loosening hub nut, vehicle is rolled on the ground or the weight of the vehicle is allowed to be supported by the tires.
With the vehicle's brakes applied to keep hub from turning, loosen and remove the stub axle to hub nut.
Remove the disc brake caliper from the steering knuckle. Caliper is removed by first rotating top of caliper away from steering knuckle and then removing bottom of caliper out from under machined abutment on steering knuckle Brake Caliper Mounting To Steering Knuckle
Support disc brake caliper assembly by using a wire hook and suspending it from the strut assembly Correctly Supported Disc Brake CaliperDo not allow the brake caliper assembly to hang by the brake flex hose.
Remove nut attaching outer tie rod end to steering knuckle Removing Tie Rod End Attaching NutNut is to be removed from tie rod end using the following procedure, hold tie rod end stud with a 11/32 socket while loosening and removing nut with a wrench.
Using a pry bar, separate steering knuckle from ball joint stud Separating Ball Joint Stud From Steering KnuckleNote: Use caution when separating ball joint stud from steering knuckle, so ball joint seal does not get cut.NOTE: Care must be taken not to separate the inner C/V joint during this operation. Do not allow driveshaft to hang by inner C/V joint after removing outer C/V Joint from the hub/bearing assembly in steering knuckle, end of driveshaft must be supported.
Support the outer end of the driveshaft assembly. Insert a pry bar between inner tripod joint and transaxle case Disengaging Inner Tripod Joint From Transaxle Pry against inner tripod joint, until tripod joint retaining snap ring is disengaged from transaxle side gear.
Hold inner tripod joint and interconnecting shaft of driveshaft assembly. Remove inner tripod joint from transaxle, by pulling it straight out of transaxle side gear and transaxle oil seal Tripod Joint Removal from TransaxleWhen removing tripod joint, do not let spline or snap ring drag across sealing lip of the transaxle to tripod joint oil seal.
Thoroughly clean spline and oil seal sealing surface, on tripod joint. Lightly lubricate oil seal sealing surface on tripod joint with fresh clean transmission lubricant.
Holding driveshaft assembly by tripod joint and interconnecting shaft, install tripod joint into transaxle side gear as far as possible by hand Tripod Joint Removal from Transaxle
Grasp inner tripod joint an interconnecting shaft. Forcefully push the tripod joint into side gear of transaxle, until snap ring is engaged with transaxle side gear. Test that snap ring is fully engaged with side gear by attempting to remove tripod joint from transaxle by hand. If snap ring is fully engaged with side gear, tripod joint will not be removable by hand.
Clean all debris and moisture out of steering knuckle, in the area were outer C/V joint will be installed into steering knuckle.
Ensure that front of outer C/V joint which fits against the face of the hub and bearing is free of debris and moisture before installing outer C/V joint into hub and bearing assembly Outer C/V Joint Inspection
Install tie rod end into steering knuckle. Start attaching nut onto stud of tie rod end. While holding stud of tie rod end stationary using a 11/32 socket, Removing Tie Rod End Attaching Nut tighten tie rod end to steering knuckle attaching nut. Then using a crowfoot and 11/32 socket Torquing Tie Rod End Attaching Nut , tighten the tie rod end attaching nut to a torque of 54 N·m (40 ft. lbs.)
Install disc brake caliper assembly on steering knuckle. Caliper is installed by first sliding bottom of caliper under abutment on steering knuckle, and then rotating top of caliper against top abutment Brake Caliper Mounting To Steering Knuckle
Install disc brake caliper assembly to steering knuckle attaching bolts Front Disc Brake Caliper Attaching Bolts Tighten the disc brake caliper assembly attaching bolts to a torque of 22 N·m (195 in. lbs.)
Clean all foreign matter from the threads of the outer C/V joint stub axle. Install the washer and stub axle to hub/bearing assembly nut on stub axle and securely tighten nut.
Install front wheel and tire assembly. Install and tighten the wheel mounting stud nuts in proper sequence until all nuts are torqued to half the required specification. Then repeat the tightening sequence to the full specified torque of 135 N·m (100 ft. lbs.)
Cheapest way out would be to drill out the hole to the prescribed diameter, then tap new threads with the provided tap, and insert a Heli-Coil, which is a thread inside of a thread, to deal with situations like this. Napa carries Heli-Coil kits in all different thread sizes. I recently used one of these kits to repair stripped out rocker arm bolt holes, and it worked great. And I still have a few coils left for a rainy day.
Hub and BearingRemoval & InstallationNOTE: The removal and installation of the wheel bearing and hub from the steering knuckle is only to be done with the steering knuckle removed from the vehicle To Remove:
Remove the steering knuckle and hub and bearing assembly.
Remove a wheel lug stud from the hub flange using a C-clamp and Adapter Tool 4150A or equivalent.
Rotate the hub to align the removed lug stud with the notch in the bearing retainer plate.
Use a proper C-clamp and adapter tool to press out one of the lug studs
Rotate the hub in order to remove the lug stud
Rotate the hub so the stud hole is facing away from the brake caliper's lower rail on the steering knuckle.
Install ½ of a Bearing Splitter Tool 1130 or equivalent between the hub and the bearing retainer plate. The threaded hole in this ½ is to be aligned with the caliper rail on the steering knuckle.
Install the remaining pieces of the bearing splitter on the steering knuckle. Hand-tighten the nuts to hold the splitter in place on the knuckle.
Proper installation of the bearing splitter
When the bearing splitter is installed, be sure the 3 bolts attaching the bearing retainer plate to the knuckle are contacting the bearing splitter. The bearing retainer plate should not support the knuckle or contact the splitter.
Place the steering knuckle in a hydraulic press, supported by the bearing splitter.
Properly support the steering knuckle for hub and bearing removal
Position a driver on the small end of the hub. Using the press, remove the hub from the wheel bearing. The outer bearing race will come out of the wheel bearing when the hub is pressed out of the bearing.
Remove the bearing splitter tool from the knuckle.
Place the knuckle in a press supported by the press block. The blocks must not obstruct the bore in the steering knuckle so the wheel bearing can be pressed out of the knuckle. Place a driver on the outer race of the wheel bearing, and then press the bearing out of the knuckle.
Install the bearing splitter on the hub. The splitter is to be installed on the hub so it is between the flange of the hub and the bearing race on the hub. Place the hub, bearing race and splitter in a press. Use a driver to press the hub out of the bearing race.
Use clean, dry cloth to wipe and grease or dirt from the bore of the steering knuckle.
Clean the rust preventative from the replacement wheel bearing using a clean, dry towel.
Place the new wheel bearing into the bore of the steering knuckle. Be sure the bearing is placed squarely into the bore. Place the knuckle in a press with a receiver tool, C-4698-2 or equivalent supporting the steering knuckle. Place a driver tool on the outer race of the wheel bearing. Press the wheel bearing into the steering knuckle until it is fully bottomed in the bore of the steering knuckle.
NOTE: Only the original or original equipment replacement bolts should be used to mounting the bearing retainer to the knuckle. If a bolt requires replacement when installing the bearing retainer plate, be sure to get the proper type of replacement.
Install the bearing retainer plate on the steering knuckle. Install the 3 bearing retainer mounting bolts. Torque the bolts to 21 ft-lbs (28 Nm).
Install the removed wheel lug stud into the hub flange.
Place the hub with the lug stud installed, in a press supported by Adapter Tool C-4698-1 or equivalent. Press the wheel lug stud into the hub flange until it is fully seated against the back side on the hub flange.
Place the steering knuckle with the wheel bearing installed, in a press with special Receiver Tool MB-990799 or equivalent supporting the inner race of the wheel bearing. Place the hub in the wheel bearing, making sure it is square with the bearing. Press the hub into the wheel bearing until it is fully bottomed in the wheel bearing.
You'll need to disconnect the tierod end from the steering knuckle, remove the caliper, caliper carrier, rotor and disconnect the ABS plug. Then disconnect the upper and lower ball joints and remove the steering knuckle. The wheel bearing hub has 3 bolts holding it to the steering knuckle, from the back side.
Removal:Raise and support vehicle. Remove wheel. Remove caliper assembly. DO NOT allow caliper to hang from brake hose. Always support caliper by wiring it to frame. Remove rotor. Loosen and remove ABS speed sensor mounting screw. Carefully remove sensor head from steering knuckle. If sensor head is seized due to corrosion, use hammer and brass punch to tap sensor. Tap edge of sensor ear, rocking sensor from side to side until it is free. DO NOT use pliers on sensor head. Remove axle shaft nut. Remove 3 bolts securing hub assembly to steering knuckle. Pull hub straight back from knuckle. If hub is corroded, pry between hub flange and knuckle
Fully remove knuckle pinch bolt. Insert pry bar between lower control arm and steering knuckle. Push down on pry bar to separate ball joint stud from steering knuckle. Ensure ball joint dust boot is not damaged during removal. Loosen and remove strut-to-knuckle nuts. Bolts are serrated where installed into knuckle. DO NOT turn bolts in steering knuckle. Use soft-face hammer to drive bolts out of knuckle. Remove knuckle from vehicle.
To install, reverse removal procedure. Tighten all nuts and bolts to specification. DO NOT fully tighten axle nut until vehicle is on ground. Ensure hub mounting surfaces are clean and free of foreign material. Coat speed sensor with high temperature grease before installing onto knuckle.
Remove front wheel and tire assemblies from vehicle.
Remove the two caliper guide pin bolts. NOTE: Note the positioning of the two rail shims between the knuckle's machined abutments and the brake shoes.
Remove caliper assembly from steering knuckle. Proceed by first rotating top of caliper away from steering knuckle, then lifting caliper off bottom machined abutment on steering knuckle. Take care not to lose the two rail shims.
Hang the caliper off to the side using wire or bungee cord. Do not allow the caliper to be supported by the flexible brake hose. Damage to the flexible brake hose may result.
Remove outboard brake shoe by prying the shoe retaining clip over raised area on caliper. Then slide the brake shoe off the caliper
Pull inboard brake shoe away from piston until retaining clip is free from cavity in piston.
Repeat steps 3. through 7. on opposite side of vehicle to remove that sides brake shoes.