How do you put radiator in 1999 hyandai accent
1) Drain radiator by removing cap, and bottom radiator drain bung or bottom hose.
2) Remove top hose.
3) Disconnect the radiator fan's wiring and any temperature sensor wiring if fitted.
4) Remove radiator retaining clasps
5) Disconnect radiator bottom hose.
6) If fitted with an auto box, then remove automatic gearbox oil pipes (Underside)(you might wat to clasp these so they don't leak oil everywhere)
7) Remove radiator expansion bottle feed pipe from top of radiator.
8) Ease out the radiator. If the radiator fan is getting stuck or caught up, then drop the radiator back down and remove the fan first after disconnecting from the radiator body.
9) With new and old radiator placed side by side on a soft surface, change across any components from the old radiator, which didn't come with the new one. These may or may not include such things as: cap, fan retaining screws or clips, bottom radiator seating rubbers, rubber fan shrouding, temperature sensor, top and bottom rubber hoses.
10) Rebuild by reversing the above instructions. Apply silicone pipe sealant to top and bottom hose locations. Make sure you clean and/or replace any heavily corroded metal pipes which connect to the radiator. (Now is also a good opportunity to replace the thermostat to be on the safe side)
11) Fill system with a fresh 50/50 water/antifreeze mix, flush out and refill expansion bottle. Just before you refill the system, turn the interior heater setting up to maximum heat, but do not start the vehicle.
12) Top radiator up to max. Gently massage the top radiator hose to help eliminate air from the system.
13) Once filled, start the car. Pay attention to the temperature. Keep topping up the radiator as bubbles come around the system and the coolant level drops. At the point no more bubbles appear, close off the radiator with the cap. Allow the engine to reach normal operating temperature. If the weather is cold you may want to hold the engine at around 2,500 revolutions to help build heat faster. Keep it running until the radiator fan kicks in, then let it idle for a couple of minutes.
14) Stop the engine and let it cool.
15) Once cool, open the radiator cap and top up again if level is low.
16) Road-test the vehicle. After returning check again for any leaks.
Running the car for the first few days after radiator replacement, check the radiator level and expansion bottle level every day for the first two or three days. This level may drop slightly as any trapped air pockets are pushed out while running. Also, it is possible that any small leaks may begin after adding fresh anti-freeze to the system. If you begin loosing fluid over these first few days, then re-inspect your work and run a cooling system pressure test.
Nov 13, 2012 |
1999 Hyundai Accent