Question about 1997 Plymouth Voyager
Disconnect battery wait 2-3 mins pull fuses for air bags out then disconnect air bag plugs (yellow) in that order you will have no issues just reverse to hook back up
Posted on Nov 14, 2009
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Posted on Jan 02, 2017
Tips for a great answer:
Disconnect the Mercury Cougar's negative battery cable. Remove the center console from the interior. Disarm the car's air bag system and remove the bag's diagnostic monitor and bracket.
Take the heater outlet floor duct out of the car. Remove the screw holding the air transfer duct and push it into the outlet duct. Unscrew the screws retaining the outlet duct to the heater core cover and release the retaining tabs on each side to remove the duct.
Raise and support the Mercury Cougar, using multiple jackstands. Drain the engine coolant by removing the drain plug on the bottom of the radiator. Replace the drain plug after all the liquid flows into a clean container and disconnect the heater hoses from the core
Withdraw the black vacuum supply hose from the vacuum source (you can now lower the vehicle). Disconnect the same hose from the air conditioner's vacuum reservoir tank.
Detach the heater core cover that holds the core by releasing the retaining tabs and removing the clips. Remove the dash panel seal, vacuum hose and heater core bracket from the cover.
Remove the heater core from the cover and the case seal from the core
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Fig. Passenger air bag module view
Disarming the Airbag System
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What i have is the steps on how to put or replace the heater core. hope this will help you.
the core is located behind the steering column, meaning you mainly need to remove that. On more recent cars, the whole dashboard needs removal.
Shut off power to the Maxima, especially the air bag system. Disconnect the negative battery terminal and wait at least 3 minutes for the air bag to lose energy.
rain the engine coolant from the cooling system. Use a clean container if you plan on reusing the coolant.
Disconnect the heater hoses from the heater unit inside the engine compartment. Remove the blower and cooling unit from the interior and then the steering member assembly. Remove the heater unit and the core from the unit.
Install the new core into the heater unit and reconnect the unit in the car. Connect the steering member, cooling unit and heater hoses.Refill the cooling system and connect the battery cable.
Unplug the negative battery terminal. Wait 3 minutes for the air bag system to lose power. Drain the engine coolant into a clean container.
Disengage the air bags from both sides of the car. Remove driver's bag by removing the steering wheel's lower and side lids and the Torx bolts from the wheel sides. Disconnect the passenger bag electrical connector from inside the glove box.
Disassemble the instrument panel. Remove all components and screws from the panel, then have an assistant help lift and remove the panel itself.
Disconnect the following heater, defroster and ventilation ducts on the rear and sides. Remove the heater housing and the heater core from the housing.
Reinstall the heater housing with the new core installed. Replace all ducts, the instrument panel and the air bags.
fill the cooling system and reconnect the battery cable. Let the Maxima
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Disconnect the negative battery cable and wait at least one minute for the air bag system to lose power. Make sure the front wheels are straight ahead and lock the steering column.
Detach the air bag module by removing the bolts from underneath both sides of the steering wheel and the electrical connector. Remove the steering wheel bolt and press the wheel away from the steering column. Remove the lower steering column cover.
Insert a 1/8-inch wire or pin punch in the shroud hole under the ignition switch while it's in the "Run" position. Press on the pin and pull on the ignition switch lock cylinder to remove it.
Disassemble and remove the instrument panel from the Taurus' interior. This includes the radio and all panels, electrical connectors, harnesses and screws. You'll need an assistant to help you lift and remove the instrument panel.
Drain the engine coolant from the cooling system, using a clean container for reuse. Remove the heater hoses, actuator and metal cover from the heater. Disengage the spring from the heater core cover and the lever.
Depress the locking ramp and remove the lever from the secondary air temperature control (the lever is brittle, so don't bend it). Remove the primary air conditioning air temperature control door shaft from the pin.
Remove the heater core cover and seal from the heater/air conditioning housing assembly. Remove the heater core from the heater/air conditioning housing by pressing on the core tubes and assembly.
Install the replacement heater core to the heater/air conditioning housing. Install the core cover, seal, lever, spring, metal cover, actuator and heater hoses.
Replace and assemble the instrument panel with your assistant's help. Connect the steering wheel (use a new bolt to connect it to the column), air bag and negative battery cable.
Refill the cooling system with either the old coolant or new. Start the Taurus' engine and let it reach normal operating temperature. Watch the climate control operation and check for any leaks.
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