2004 Chevrolet Monte Carlo
Problem for Chevrolet 2004 Monte Carlo

Replacing heater core on 2004 monte carlo




By jjjlawrence8 on Nov 08, 2009

" "
replacing heater core on 2004 monte carlo

Solution #1

posted on Nov 08, 2009
Not Rated)

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REMOVAL PROCEDURE 1. Remove the fuel injector sight shield. 2. Drain the cooling system. Refer to Draining and Filling Cooling System in Cooling System. 3. Use J 38185 in order to position aside the heater hose inlet and outlet clamps at the heater core. 4. Disconnect the inlet and outlet heater hose from the heater core. 5. Remove the RH Instrument Panel Closeout/Insulator panel. 6. Remove the LH Instrument Panel Closeout/Insulator panel 7. Remove the floor carpet. 8. Remove the rear floor air outlet duct from the holes in the floor reinforcement. 9. Disconnect the rear floor air outlet duct from the heater air outlet cover. 10. Remove the rear floor air outlet duct. 11. Remove the heater air outlet cover screws (2). 12. Remove the heater air outlet cover heat stakes (1) with a small chisel. 13. Remove the heater air outlet cover from the HVAC module assembly. 14. Remove the heater core cover screws (2). 15. Remove the heater core cover heat stakes (1) with a small chisel. 16. Remove the heater core cover from the HVAC module assembly. 17. Remove the heater core from the HVAC module assembly. 18. Remove the heater core foam seal (1) from the HVAC module assembly
Comments:

Nov 08, 2009

- INSTALLATION PROCEDURE
1. Install a new heater core foam seal (1) to the HVAC module assembly. 2. Install the heater core to the HVAC module assembly. 3. From the inside of the heater core cover, drill the dimples adjacent to the heat stakes using a 5.5 mm (7/32 in) drill bit. 4. Install the heater core cover to the HVAC module assembly. NOTE: Refer to Fastener Notice in Service Precautions. 5. Install the heater core cover screws (2). Tighten Tighten all screws to 1.5 N.m (13 lb in) . 6. From the inside of the heater air outlet cover, drill the dimples adjacent to the heat stakes using a 5.5 mm (7/32 in) drill bit. 7. Install the heater air outlet cover. 8. Install the heater air outlet cover screws (2). Tighten Tighten the screws to 1.5 N.m (13 lb in) . 9. Connect the rear floor air outlet duct to the heater air outlet cover. 10. Install the rear floor air outlet duct to the holes in the floor reinforcement. 11. Install the floor carpet. 12. Install the RH Instrument Panel Closeout/Insulator panel. 13. Install the LH Instrument Panel Closeout/Insulator panel. 14. Connect the inlet and outlet heater hose to the heater core. 15. Use J 38185 in order to reposition the heater hose inlet and outlet clamps to the heater core. 16. Install the fuel injector sight shield. 17. Fill the cooling system. Refer to Draining and Filling Cooling System in Cooling System.

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