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Posted on Nov 05, 2009
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Brake pad replacement 1996 ford thunderbird front and rear disc

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  • Master 312 Answers
  • Posted on Nov 05, 2009
Anonymous
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Joined: Sep 08, 2009
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1. Raise and support the vehicle
2. Remove the desired wheel
3. Loosen/remove the two caliper retaining bolts.
4. Remove the caliper from the wheel
5. Using a C-clamp, depress the caliper piston until it's completely recessed.
6. Remove the old brake pads
7. Install the new brake bads on the caliper
8. Reinstall caliper on the disc
9. Reinstall/tighten the calpier bolts
10. Put the wheel back on
11. Lower the vehicle.

*** When you are getting set let the car roll a few revolutions of the wheel to keep the pads off the disc. It will make it easier to get the caliper off.

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Related Questions:

0helpful
1answer

1997 ford thunderbird: steering pulls to right when brakes applied. Calipers and brake fluid hose at brake is OK.

Defective, damaged, or contaminated brake pads or shoes on one side. Excessive wear of shoe or pad on one side. Defective drum brake or caliper, stuck piston or other damage.
0helpful
1answer

1996 Ford Thunderbird LX V8 Automatic Transmission shudder

Check rear emergency brakes if you have 4 wheel discs. When soot and brake lining fall to bottom of assembly they jam and shudder until wheels start rolling fast enough to scatter debris.

Also if posi equipped there is a needed rear-end additive to help clutch plates work. Perhaps clean rear-end lube and additive is needed.
0helpful
1answer

I need the instructions on how to replace the front and rear brake pads and shoes for a 1996 ford windstar

Look on YouTube.com for your particular vehicle. There are a lot of great videos on there. Brake jobs are pretty straight forward. On a 1996 mini van I am guessing you have disk brakes in the front and drums in the rear. Disk brakes are a breeze to work on. Two bolts to take your calipers off, pop out your old pads and pop in the new ones. Drums on the other hand, can be a pain in the rear, literally. The brake drums have a tendancy to rust in such a way that they become one with the hub. A good gear puller and a brass hammer can do wonders in this case. Also most new brake kits come with fairly decent installation instructions to help you out.
2helpful
2answers

What tools needed to replace front brake pads & rotors

Brake Pads
Removal & Installation
Front





3.4L front disc brake assembly
toy_4run_34_frontbrakeassembly.gif








4.0L and 4.7L front disc brake assembly
toy_4run_frontbrakeassembly.gif



To Remove:


  1. Before servicing the vehicle, refer to the precautions in the beginning of
    this section.
  2. Remove or disconnect the following:

    • Front wheel
    • Clip, 2 caliper pins, the anti-rattle spring then remove the 2 brake pads
      and the 4 anti-squeal shims

To Install:

CAUTION
Only replace brake pads on 1 side of the
vehicle at a time. Failure to use this procedure could cause the caliper pistons
on the opposite side of the vehicle to pop out requiring the reconditioning or
replacement of the brake caliper.


  1. Remove a small amount of brake fluid from the master cylinder.
  2. Install a used brake pad into the caliper and compress the caliper pistons.
  3. Apply disc brake grease to both sides of the inner anti-squeal shims.
  4. Install or connect the following:

    • Anti-squeal shims to the new brake pads
      NOTE: When replacing worn pads, the anti-squeal shims must be replaced
      together with the pads.

    • 2 brake pads
    • Anti-rattle spring and the 2 caliper pins
    • Clip
    • Front wheel

  5. Depress the brake pedal several times to seat the brake pads.
  6. Check the brake fluid level and top off as needed.

Rear
To Remove:


  1. Before servicing the vehicle, refer to the precautions in the beginning of
    this section.
  2. Remove or disconnect the following:

    • Rear wheel






      toy_4run_rearcalbolts.gif



    • 2 cylinder slide pins from rear caliper assembly
    • Caliper assembly from rear caliper mounting
    • 2 brake pads with anti-squeal shims from rear caliper mounting
    • 2 anti-squeal shims from each disc brake pads
    • Pad wear indicator plate from the inner side disc brake pad
    • 4 pad support plates from the rear caliper mounting

To Install:


  1. Install or connect the following:

    • 4 pad support plates on the rear caliper mounting
    • Pad wear indicator plate on the inside brake pad
      Note: Install the pad wear indicator facing downward.

    • Anti-squeal shims on each brake pad
    • 2 disc brake pads with anti-squeal shims to the caliper assembly

  2. Apply lithium soap base glycol grease to the sliding part of 2 caliper slide
    pins.
  3. Install or connect the following:

    • Disc brake caliper assembly with 2 caliper slide pins
    • Torque to 65 ft-lbs (88 Nm)
    • Rear wheel

  4. Depress the brake pedal several times to seat the brake pads.
  5. Check the brake fluid level and top off as needed.
--- Removal & Installation
Front
To Remove:


  1. Before servicing the vehicle, refer to the precautions in the beginning of
    this section.
  2. Remove or disconnect the following:

    • Front wheel
    • Front brake caliper assembly

  3. Make matchmarks on the disc and the axle hub.
  4. Remove the front disc.

To Install:


  1. Align matchmarks and disc onto axle hub.
  2. Install or connect the following:

    • Front brake caliper assembly with the 2 bolts

      1. Torque to 90 ft-lbs (123 Nm)

    • Front wheel
3helpful
2answers

How to remove brake rotors on a 1996 ford explorer

How to replace the rear brake pads on a 1995 through 2001 Ford Explorer The system utilizes a drum-in-hat type rear brake rotor. The integral drum allows the use of a drum-and-shoe type parking brake system. All other components are similar to their front disc brake components Remove the two bolts on either side of the brake hose with the rubber boots. Do not remove the four bolts where the axle ties in. The two bolts to be removed require a 10mm socket/wrench. Loosen the pads from the caliper Rotor Removal In order to take the rotors off (replace with new or have them machined), it is best to loosen the emergency brake shoes. To do this, behind the rotors, in the back there is a rubber plug, remove that and you can use a screw driver to engage the teeth of the adjusting screw, turn it clockwise to loosen, usually 10-20 teeth. Usually this means turn it downward. After this, it may still be difficult to get the rotors off without tapping them. Use a rubber mallet and hit them from behind. Before really whacking the rotor, make sure you have loosened the adjusting screw enough. It may take heavy swings of the rubber hammer to do this. It will eventually break loose. Parking Brake You might want to check the parking brake while you are here. To remove:
  • Remove the rear disc brake rotor.
  • Remove the outboard return spring.
  • Remove the adjusting screw spring.
  • Remove the rear brake shoe hold-down spring and pin.
  • Remove the brake shoe adjusting screw and nut.
  • Remove the front brake shoe hold-down spring and pin.
  • Remove both parking brake shoes and the inboard return spring.
  • Check the parking brake lever for excessive wear and replace as necessary.
To install:
  • Position the front parking brake shoe to the backing plate and install the hold-down pin and spring.
  • Install the rear parking brake shoe with the inboard return spring.
  • Position the brake shoe adjuster screw and nut on the shoes and install the rear shoe hold-down pin and spring.
  • Install the brake shoe adjuster spring.
  • Install the outboard return spring.
  • Adjust the parking brake shoes and install the rotor, caliper and wheel.
  • Lower the vehicle and tighten the wheel lug nuts to 100 ft. lbs. (135 Nm).
ADJUSTMENT
  • Measure the inside of the drum portion of the rear brake rotor
  • Remove the rear disc brake rotor.
  • Using Brake Adjustment Gauge D81L-1103-A or equivalent, measure the inside diameter of the drum portion of the rear disc brake rotor.
  • Subtract 0.020 in. (0.508mm) from the first measurement, adjust the brake shoes to that size
  • Adjust the parking brake adjuster screw until the outside diameter of the parking brake shoes measures 0.020 in. (0.508mm) less than the drum measurement.
  • Install the rear disc brake rotor.
Reassembly Reassembly is easy. Put new or machined rotors back on by sliding them over the lugs (they should slide on easily.) Loosen bleeder valve (having a catch bottle handy is good). Push calipers in slowly (using a c-clamp or large channel lock pliers), close bleeder valve. Put on pads. Lubricate metal clips with small amount of anti-seize. Re-adjust the emergency brake by turning the opposite direction from loosening. Refill the brake master cylinder
1helpful
1answer

How do you put front brake pads on cadillac sedan deville 1996

Front brakes on all modern cars are disc brakes. The front brakes generally provide 80% of the stopping power, and so tend to wear faster than the rear. Replacing them - pads, rotors and calipers - is quite simple once you understand the process, and can save you a great deal of money. These instructions will include a full front brake replacement. Also, having a service manual for your vehicle will save your sanity, as well as time and money. If you only need pads, or pads and rotors, but not calipers, skip the steps for replacing calipers. Repeat the steps below for each side of the car as necessary.
Complete Directions
0helpful
1answer

What parts do I need to do a complete brake job on a 1998 Ford Thunderbird...front and back

1. Machine or replace rotors and/or Drums
2. New Disc Pads and /or Brake Shoes & springs for brake shoes
3. New or recond Brake Booster
4. New or recond Master Cylinder
5. New or recond Disc brake calipers and/or wheel Cylinders
6. Brake fluid
7. Check all the brake fluid lines for any damage
thats about all I can think of, hope it helps
1helpful
2answers

MASTER CYLINDER OR BRAKE BOOSTER? WHEN I BRAKE FEELS DECENT BUT GOES TO THE FLOOR. PLEASE HELP THANKS.

2 common causes for this are air in the, system, and pads are worn down causing the calipers to go furthur out thus reducing pressure (disc brakes)plz rate-bozcro
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