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Posted on Oct 10, 2009
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Problems with a replacement radiator.

I just installed a replacement radiator on my 91 f150 5.0l V8 4x4 xlt Larriat. There were two options to choose from in the computer system at Advanced Auto for a stock replacement, a normal and heavy duty ready rad radiator. the price difference wasn't much. I chose the heavy duty one but the holes for my stock fan shroud don't match up with the heavy duty radiator. Every thing is the same as the stock one except the thickness of the radiator and the mounting holes for the shroud. I was wondering if the 91 f150 had a model that came stock with a heavy duty radiator so i could possibly fin a matching shroud. My shroud is cracked and i need a new one any ways and I would like to keep the heavy duty upgrade but if i bought a piece of **** radiator that just doesn't fit then let me know, haha

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rtpflh

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  • Posted on Oct 10, 2009
rtpflh
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Joined: Sep 20, 2009
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Check that shroud difference is not a fan to core 'clearance' issue.
1. drill new holes in shroud ?
2.fabricate a bracket out of strap steel to bolt them together ? 3. go back to advanced auto for heavy duty ready shroud ?

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  1. Disconnect the negative battery cable.
  2. Properly drain the cooling system into a suitable container.
  3. Disconnect the fan motor and motor connector.
  4. Disconnect the upper and lower radiator hoses.
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  6. Disconnect the coolant reservoir overflow hose.
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  10. Attach the cooling fan and shroud to the radiator and install the assembly.
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  16. Refill the system with the proper type and quantity of coolant, check for leaks and bleed the cooling system.
  17. Reconnect the negative battery cable. Fig. 8: Cooling system components — 1992–95 engines 86833086.gif
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