Question about 2003 Hyundai Tiburon

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Will not separate after all bolts and parts have been removed.

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  • Brian Anderson May 11, 2010

    What will not seperate?

  • bulldogchief
    bulldogchief May 11, 2010

    What will not separate?

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What won't separate?

Posted on Oct 08, 2009

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1 Answer

How to remove belt tensioner arm from housing in a 91 lincoln town car


I believe that the arm is suppose to stay on the housing because the spring is not replaceable. The pulley is removable and it has a bearing that can go bad. If you price just the bearing pulley and then price the entire assembly( it has that pulley included) you will find that the whole assembly is not much higher than buying both parts separately. They have it made as 2 components, not 3.

The part just unbolts from the engine. You will see the bolt holes on your new part. Just make sure that you use the same bolts in the same position because some bolts can be different lengths. It varies by how the housing can be thicker around 1 bolt than another.

Sep 23, 2015 | Lincoln Cars & Trucks

Tip

2004 Hyundai Tiburon Clutch.


First you need to remove the Transaxle.

Manual Transaxle System REMOVAL

1. Remove the engine cover.
2. Remove the battery terminal.
3. Remove the air duct.
4. Remove the battery tray.
5. Remove the air cleaner.
(1) Upper
(2) Lower
6. Remove the back-up lamp switch.
7. After removing the CKP sensor, O2 sensor and oil pressure switch wiring bracket, separate the connectors.
8. Remove the brake fluid leveling sensor connector.
9. Remove the speedometer driven gear connector.
10. Remove the clutch release cylinder mounting bolt.
11. Remove the cotter pin of the shift cable (transaxle side).
12. Remove the cotter pin of the select cable. (transaxle side)
13. Remove the clip of the shift cable (transaxle side).
14. Remove the clip of the select cable (transaxle side).
15. Separate the steering column shaft joint.
16. Separate the power steering oil pump hose.
Be careful not to leak after separating.
17. Separate the hose after removing the clip of the power steering return hose.
18. Remove the upper connecting transaxle bolt.
19. Separate the start motor.
20. Install the engine support fixture.
21. After removing the tire, remove the caliper.
22. Remove the transaxle side cover.
23. Remove the transaxle side under cover.
24. Separate the tie rod end.
25. Remove the wheel speed sensor and the knuckle mounting bolt.
26. Drain the oil.
27. Remove the transaxle mounting bracket.
(1) Insulator bolt
(2) Body side mounting bolt (Upper)
(3) Body side mounting bolt (Side)
(4) Transaxle side mounting bolt.
28. Remove the front roll stopper.
(1) Insulator bolt
(2) Stopper bolt (Upper)
(3) Stopper bolt (Lower)
29. Remove the rear roll stopper.
(1) Insulator bolt
(2) Stopper bolt
30. Remove the drive shaft.
31. Remove the front muffler.
32. Remove the sub frame mounting bolt.
33. Install the transaxle jack.
34. Remove the transaxle lower mounting bolt to the engine.
35. Remove the transaxle assembly.

INSTALLATION
Installation is the reverse of the removal.

Then inspect and replace the clutch place and pressure plate.

INSTALLATION
1. Apply multipurpose grease to the release bearing contact surfaces and the release cylinder contact surface of the clutch release fork assembly.
When installing the clutch, apply grease to each part, but be careful not to apply excessive grease. It can cause clutch slippage and judder.
2. Apply multipurpose grease into the groove of the release bearing.
3. Apply multipurpose grease to the clutch release lever fulcrum contact surface of the clutch release fork assembly.
4. Clean the surfaces of the flywheel and pressure plate thoroughly with fine sandpaper or crocus cloth, and make certain that all oil or grease has been removed.
5. Apply a small amount of multipurpose grease to the clutch disc splines and input shaft splines.
Do not apply more grease than necessary. Too much grease could cause clutch slip or judder.
6. Using the special tool, install the clutch disc to the flywheel. When installing the clutch disc, be sure that the surface having the manufactures stamp is towards the pressure plate side.
7. Install the the clutch cover assembly onto the flywheel and install the six (6) bolts through the clutch cover into the flywheel.
8. Tighten the bolts by one or two turns at a time, in succession, to avoid bending the cover flange.
If a special tool is not available, tighten the bolt temporarily and then torque to specification in diagonal torquing sequence indicated below.
TIGHTENING TORQUE
Single mass flywheel:
15~22 N·m (150~220 kg·cm, 11~16 lb·ft)
Dual mass flywheel:
20~27 N·m (200~270 kg·cm, 14~19 lb·ft)
9. Remove the special tool.
10. Install the transaxle. (Refer to GROUP - Manual Transaxle Assembly)
11. Adjust the clutch pedal free-play. (See CH-6)
INSPECTION
1. Check the diaphragm spring end for wear and uneven height.
Replace if wear is evident or height difference exceeds the limit.
2. Check the pressure plate surface for wear, cracks and color change.
3. Check the rivets for looseness and replace the clutch cover assembly if necessary.
CLUTCH DISC
1. Check the clutch facing for loose rivets, uneven contact, deterioration due to seizure, adhesion of oil, or grease, and replace the clutch disc if defective.
2. Measure the rivet sink and replace the clutch disc if it is out of specification
3. Check for torsion spring play and damage and if defective, replace the clutch disc.
4. Clean the splines on the input shaft and install the clutch disc.
If the disc does not slide smoothly or if play is excessive, replace the clutch disc and/or the input shaft.
CLUTCH RELEASE BEARING
The release bearing is packed with grease. Do not use cleaning solvent or oil.
1. Check the bearing for seizure, damage or abnormal noise. Also check the diaphragm spring contacting points for wear.
2. Replace the bearing if the release fork contacting points are worn abnormally.
INSTALLATION
Installation is the reverse of the removal.
Then remove pressure plate and Clutch plate.

1. Insert the special tool (that came with your clutch kit) in the clutch disc to prevent the disc from falling.
2. Loosen the bolts that attach the clutch cover to the flywheel in a star pattern.
3. Loosen the bolts in succession, one or two turns at a time, to avoid bending the cover flange.

on Jan 13, 2010 | Hyundai Tiburon Cars & Trucks

1 Answer

Transmission will not come lose from motor, all bolts and the starter have been removed


Sometimes there is a hidden bolt, check very carefully. If not, sometimes it needs a little convincing. Carefully tap a wedge in between the engine and transmission. Do this equally on both sides to avoid cracking the bell housing or damaging any parts

Nov 11, 2013 | 1997 BMW M3

1 Answer

Change water pump on 1999 Century Buick


GM Century/Lumina/Grand Prix/Intrigue 1997-2000 Water Pump - REMOVAL & INSTALLATION

3.1L and 3.4L (VIN E) Engines
  1. Disconnect the negative battery cable.

  2. Partially drain the cooling system into a suitable container.
  3. Remove the drive belt guard.
  4. Loosen the water pump pulley bolts before removing the drive belt. This should help keep the pulley from turning as the bolts are loosened.
  5. Remove the drive belt. Please see .
  6. Remove the water pump pulley bolts and remove the pulley.
  7. Remove the water pump bolts and separate the pump from the engine front cover.

To install:

1430070.jpg

Fig. Exploded view of the water pump and front cover arrangement-3.1L and 3.4L (VIN E) engines
  1. Clean all parts well. Use care when scraping gasket material from the front cover and the pump. Do not gouge aluminum parts. Clean the bolt threads well. The torque specification is low and if the bolt threads are dirty, an accurate torque is not possible and leaks are likely to develop.
  2. Using a new gasket, install the water pump to the front cover. Install the cleaned and lightly lubricated water pump bolts. Torque to 89 inch lbs. (10 Nm).
  3. Install the water pump pulley and bolts and torque to 18 ft. lbs. (25 Nm).
  4. Install the remaining components in the reverse order of the removal process. When refilling the cooling system, use the proper mix of DEX-COOL® and water. Check for leaks.

3.4L (VIN X) Engine
  1. Disconnect the negative battery cable.
  2. Partially drain the cooling system into a suitable container.
  3. Remove the coolant recovery reservoir.
  4. Remove the drive belt. Please see .
  5. Remove the pulley bolts and separate the pulley from the water pump.
  6. Remove the water pump bolts and remove the pump from the engine.

91d51fb.jpg

Fig. Exploded view of the water pump mounting-3.4L (VIN X) engine
To install:
  1. Clean all parts well. Use care when scraping gasket material from the front cover and the pump. Do not gouge aluminum parts. Clean the bolt threads well. The torque specification is low and if the bolt threads are dirty, an accurate torque is not possible and leaks are likely to develop.
  2. Using a new gasket, install the water pump to the front cover. Install the cleaned and lightly lubricated water pump bolts. Torque to 89 inch lbs. (10 Nm).
  3. Install the water pump pulley and bolts and finger-tighten the bolts.
  4. Install the drive belt, then torque the pulley bolts to 18 ft. lbs. (25 Nm).
  5. Install the remaining components in the reverse order of the removal process. When refilling the cooling system, use the proper mix of DEX-COOL® and water. Check for leaks.

Hope this help (remember comment and rated this).

Apr 04, 2010 | 1998 Buick Century

2 Answers

Where is the thermostat on a 1997 buick skylark and how do you put it in I may not have the right part it looks like it will just fall down into the engine. what holds it in?


I HAVE THE SAME PROBLEM. IT DOES FALL INTO THE BLOCK. DOES IT NEED A GASKET OTHER THAN THE BLACK RUBBER RING THE PARTS SHOP GAVE ME.?

Dec 16, 2009 | 1997 Buick Skylark

1 Answer

Need to replace the lower control Arm. Is there a procedure available?


Please be mindful to carefully note the position of the old parts as you disassemble the suspension, then follow these steps to do the re-installation:

REMOVAL

1. Disconnect the negative battery cable.

2. Raise and safely support the vehicle.

3. Remove the wheel and tire assembly.

4. Remove and discard the tension strut-to-control arm nut, then pull off the dished washer.

When separating the control arm from the steering knuckle, do not use a hammer. Be careful not to damage the ball joint boot seal.

5. Remove and discard the control arm-to-steering knuckle pinch bolt. Using a small prybar, spread the pinch joint slightly, then separate the control arm from the steering knuckle. A drift punch may be used to remove the bolt, but be very careful not to damage the ball joint boot seal.

Do not allow the halfshaft to move outward, or the tripod CV-joint internal parts could separate, causing failure of the joint.

6. Remove and discard the lower control arm inner pivot bolt and nut.

7. Remove the lower control arm from the frame and the tension strut.

INSTALLATION

Make sure the front washer is at the strut-to-lower control arm attachment.

8. Insert the strut into the inner bushing.

9. Position the lower control arm into the subframe bracket, using a new nut and bolt. Tighten to 73-97 ft. lbs. (98-132 Nm).

10. Assemble the lower control arm ball joint stud to the steering knuckle, making sure the ball stud groove is positioned properly. Be very careful not to damage the lower control arm seal.

11. Insert a new pinch bolt and nut, then tighten to 40-53 ft. lbs. (53-72 Nm).

12. Clean the strut threads to remove dirt and/or debris.

13. Install the dished washer, with its dished side away from the control arm bushing. Install a new nut on the strut and tighten to 73-97 ft. lbs. (98-132 Nm).

14. Install the wheel and tire assembly, tightening the lug nuts to 85-105 ft. lbs. (115-142 Nm), then carefully lower the vehicle.

I hope this helps.

Aug 17, 2009 | 1994 Ford Taurus

1 Answer

How do you remove rotors 2000 4runner front...thanks nick


With 4x4? remove wheel on hub you will see a cover with about 6 bolts remove bolts, remove cover. Then remove snapring this snapring keeps axle in place remove screws that hold wahser that sets load on bearings remove rotors and separate from hub as hub needs to be transfered to new rotors, do so by removing bolts hub to rotors. you may have to use pry bar to separate hub from rotor

Jul 07, 2009 | Toyota 4Runner Cars & Trucks

1 Answer

Changing the alternator on 1999 miata


The alternator is held on by two bolts. The top bolt is part of the tensioner, which uses, thankfully, an old style bolt system to tension a separate alternator belt. Once you remove the top bolt the tensioner can be removed by sliding it towards the rear of the car through the slot it sits in. The bottom bolt has fallen prey to what I consider an engineering oversite. The bolt threads out towards the back of the engine, and because of this, you have to remove the stiffening arm that sits right behind this bolt. Fortunately, the stiffening arm is held on by three bolts, all of which are easy to get to. Once this arm is out of the way you can remove the bottom bolt.

Apr 17, 2009 | 1999 Mazda MX-5 Miata

1 Answer

I am trying to get the wheel assembly apart to change the front bearings on a 1996 mercury villiger


http://groups.yahoo.com/group/villagerquest/

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Item Part Number Description 1 — Cotter Pin 2 — Nut Retainer 3 1131 Insulator 4 3B477 Front Axle Wheel Hub Retainer 5 1195 Front Wheel Outer Bearing Retainer Washer 6 1104 Wheel Hub 7 1107 Lug Bolt 8 3K050 Snap Ring 9 3123 Front Wheel Bearing 10 2K004 Front Disc Brake Rotor Shield 11 3130 Front Wheel Knuckle

Wheel Hub, Wheel Knuckle and Wheel Bearing SPECIAL SERVICE TOOL(S) REQUIRED Description Tool Number Tie Rod End Separator T85M-3395-A
Removal
  1. Raise and support the vehicle.
  2. Remove the wheel (1007) and tire assembly.
  3. NOTE: It is not necessary to disconnect the front brake hose (2078).

    Remove the disc brake caliper (2B120) and suspend it with mechanic's wire out of the way. Refer to Section 06-03 for the removal procedure.
  4. Remove the front disc brake rotor (1125).
  5. Remove and discard the cotter pin.
  6. Remove the nut retainer and insulator.
  7. Remove the front axle wheel hub retainer (3B477) and the front wheel outer bearing retainer washer (1195).




  8. Remove and discard the cotter pin from the front suspension lower arm ball joint (3050).
  9. Loosen the front suspension lower arm ball joint nut until it contacts the front wheel driveshaft joint.


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  10. Strike the front wheel knuckle with a hammer while pulling down on the front suspension lower arm (3078) until the front suspension lower arm ball joint separates from the front wheel knuckle.




  11. Remove the front suspension lower arm ball joint nut.




  12. Remove the front suspension lower arm ball joint from the front wheel knuckle.
  13. Remove and discard the cotter pin.




  14. Remove the tie rod end nut.




  15. Use Tie Rod End Separator T85M-3395-A to separate the tie rod end (3A130) from the front wheel knuckle.




  16. Remove the front brake anti-lock sensor bolt.




  17. Remove the two front shock absorber-to-front wheel knuckle nuts.




  18. Remove the two front shock absorber-to-front wheel knuckle bolts.
  19. Remove the front shock absorber (18124) from the front wheel knuckle.
  20. Use 2-Jaw Puller D80L-1002-L, or equivalent, to separate the front wheel driveshaft and joint (3B436) from the front wheel knuckle.
  21. Remove the front wheel hub, front wheel knuckle and front wheel bearing as an assembly from the vehicle.
  22. If necessary, match mark and remove the steering stop bolt and steering stop bolt jam nut from the front wheel knuckle.




Installation
  1. Position the front wheel hub, front wheel knuckle and front wheel bearing as an assembly on the front wheel driveshaft and joint.
  1. Install the front wheel knuckle into the front shock absorber.
  1. Install the two front shock absorber-to-front wheel knuckle bolts.
  1. Install the two front shock absorber-to-front wheel knuckle nuts. Tighten the front shock absorber-to-front wheel knuckle nuts to 113-123 Nm (83-91 lb-ft).

Apr 10, 2009 | 1996 Mercury Villager

1 Answer

1990 Sentra How it remove and replace lug studs on front wheel


there is a large nut that holds that hub on. Remove the cotter pin and the cap from the bolt... remove the bolt and the hub comes off.

Robert

Feb 27, 2009 | 1990 Nissan Sentra

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