Question about 1998 Jaguar XJ8L

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Rear brake pads clip does not fit in caliper - 1998 Jaguar XJ8L

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Probably the wrong pads

Posted on Oct 24, 2009

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1 Answer

How to replace rear pads on a 2008 Chrysler Pacifica


Pacifica 2006-2008
Brake Calipers

Print I hope this helps,Good luck


Removal & Installation


NOTE Using a brake pedal holding tool, depress the brake pedal past its first inch of travel and hold it in this position. This will isolate the master cylinder from the hydraulic brake system and will not allow brake fluid to drain out of the reservoir while the brake lines are open.

  1. Before servicing the vehicle, refer to the Precautions section.
  2. Remove or disconnect the following:

    Negative battery cable Rear wheels Banjo bolt retaining the brake hose to the caliper. Be sure to plug the end of the brake hose or cover it with a plastic bag to prevent contamination from entering the hydraulic system. Caliper guide pin bolts Caliper assembly from the brake adapter by rotating the bottom of the caliper away from the rotor, then lift the caliper with the pads away from the adapter abutment Brake pads by pushing (outboard) or pulling (inboard) from the caliper fingers and piston

    0996b43f80204c0d.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Brake hose banjo fitting (1), caliper guide pin bolt (2), caliper adapter (3), caliper (4), copper seal washers (5) and banjo bolt (6)


To install:
  1. Completely compress the caliper piston
  2. Install or connect the following:
    NOTE The outboard pads are side oriented, make sure the spring clip is installed so it is positioned downwards when the caliper is installed.


    Inboard pad clip against the piston cavity and press the pad until the clip is seated making sure the pad backing plate is flush against the piston


    Outboard pad making sure the locating pins are positioned against the ramps. Slide the pad onto the caliper and ensure the locating pins are squarely seated into the holes on the caliper and the pad is flush against the caliper fingers.
  3. Make sure the abutment shims are in place on both slide abutments.
  4. Retract the caliper guide pins to clear the caliper adapter bosses.

    Brake caliper. Staring with the upper end, position the caliper and shoes over the rotor and align the outboard pad upper edge with the caliper slide abutment. Rotate the lower end of the caliper into position Caliper guide pin bolts and tighten to 200 inch lbs. (23 Nm) Banjo bolt with new washers on each side of the hose fitting and tighten to 35 ft. lbs. (47 Nm) Wheels Negative battery cable
  5. Bleed the brake system and road test the vehicle

Jul 25, 2012 | 2008 Chrysler Pacifica

1 Answer

How to put rear brakes on


Remove the caliper mounting bolts and remove the caliper. Replace brake pads as necessary. Special tool is required to retract caliper piston to fit over new pads. (see picture below)
Retract piston in caliper using special tool to rotate clockwise and make sure the notch in the piston is aligned properly so the tab on the inner pad will fit in properly.
Reinstall caliper assembly and caliper mounting bolts.


5_28_2012_9_32_09_am.jpg

May 28, 2012 | 1997 Honda Accord

1 Answer

How do you hold brake pads in the caliper to get it over the rotor?


If the pads go in to the caliper there are clips on the pads. The inside pad clip fits inside the piston and the outside pad sort of clamps on the caliper. BUT, I just changed pads on an explorer, which is smaller and the pads fit inside the groves on the caliper bracket.

Jul 29, 2011 | 2001 Ford F350 Super Duty SuperCab

2 Answers

How to change brake pad and check rotors


Brake Pads Removal & Installation Front for_car_toy_cam_02-04_sst_frt_dsc_asm.gif

To Remove:
  1. Drain brake fluid to ½ full level in reservoir.
  2. Remove the front wheels. toy_car_cam_frontbrakepads.gif

  3. Remove the front brake caliper assembly.
  4. Remove the 2 anti-squeal shims from each of the 2 brake pads.
  5. Remove the wear indicator from each of the 2 brake pads.
To Install:
NOTE: When replacing worn pads, the anti-squeal shims must be replaced together with the pads.
toy_car_cam_frontbrakepads.gif

  1. Using a large C clamp or equivalent press piston into the caliper.
  2. Apply disc brake grease to the inside of each anti-squeal shim.
  3. Install the anti-squeal shims on each pad.
  4. Install the pad wear indicator clip to the pads.
  5. Install the pads with the pad wear indicator plate facing upward.
  6. Install the brake caliper with the 2 mounting bolts. Torque the bolts 25 ft-lb (34 Nm).
  7. Install the front wheels.
  8. Fill the master cylinder with new clean brake fluid.
  9. Pump the brake pedal several times to seat the brake pads.
Rear TMC made rear brake components toy_car_cam_tmcrearbrakes.gif

TMMK made rear brake components toy_car_cam_tmmkrearbrakes.gif

To Remove:
  1. Drain the brake fluid to ½ full level in reservoir.
  2. Remove the rear wheels.
  3. Remove the caliper slide pins.
  4. Remove the caliper slide pin bushings (TMMK made) (Kentucky).
  5. Remove the rear brake calipers.
  6. Remove the 2 brake pads with the anti-squeal shims.
  7. Remove the anti-squeal shims and pad wear indicators from brake pads.
To Install:
  1. Using a large C clamp or equivalent press the piston into the caliper.
  2. Coat both sides of the outer anti-squeal shim with pad grease.
  3. Install anti-squeal shims to each pad.
  4. Install wear indicators on the 2 brake pads.
  5. Install the caliper slide pin bushings (TMMK made) (Kentucky).
  6. Install the rear brake caliper with the slide pins. Torque the slide pins as follows:
    • TMC made (Japan): Torque the caliper slide pin 25 ft-lb (34.3 Nm)
    • TMMK made (Kentucky): Torque the caliper slide pin 34 ft-lb (47 Nm)
  7. Fill the master cylinder with new clean brake fluid.
  8. Pump the brake pedal several times to seat the brake pads.
  9. Install the rear wheels.
prev.gif next.gif Brake Rotor Removal & Installation Front To Remove:
  1. Remove the front wheels.
  2. Remove the front brake caliper assembly.
  3. Remove the front brake pads.
  4. Remove the 2 bolts and caliper mounting bracket.
  5. Place match marks on the disc and axle hub.
  6. Remove the front wheel disc.
To Install:
  1. Align the match marks and install the front disc.
  2. Install the brake caliper mounting bracket. Torque the bolts 79 ft-lb (107 Nm).
  3. Install the brake caliper. Torque the bolts 25 ft-lb (34 Nm).
  4. Install new gaskets and connect the brake hose to the caliper with the banjo fitting bolt. Torque the fitting bolt 22 ft-lb (29.4 Nm).
  5. Fill the reservoir with brake fluid.
  6. Bleed the brake system.
  7. Install the front wheel.
Rear To Remove:
  1. Remove the rear wheels.
  2. Remove the brake caliper assembly.
  3. Remove the brake pads.
  4. Remove the 2 bolts and the caliper mounting bracket.
  5. Place match marks on the disc and axle hub.
  6. Remove the rear disc.
To Install:
  1. Align the match marks and install the rear disc.
  2. Install the rear brake caliper mounting bracket. Torque the bracket bolts as follows:
    • TMC made (Japan): Torque the bracket bolt 46 ft-lb (61.8 Nm)
    • TMMK made (Kentucky): Torque the bracket bolt 34 ft-lb (47 Nm)
  3. Install the rear brake caliper with the slide pins. Torque the slide pins as follows:
    • TMC made (Japan): Torque the caliper slide pin 25 ft-lb (34.3 Nm)
    • TMMK made (Kentucky): Torque the caliper slide pin 32 ft-lb (43 Nm)
  4. Install new gaskets and connect the brake hose to the caliper with the banjo fitting bolt. Torque the fitting bolt 22 ft-lb (29.4 Nm).
  5. Fill the reservoir with brake fluid.
  6. Bleed the brake system.
  7. Install the rear wheel
prev.gif next.gif

Jan 25, 2011 | 2007 Toyota Camry

1 Answer

What tools needed to replace front brake pads & rotors


Brake Pads
Removal & Installation
Front





3.4L front disc brake assembly
toy_4run_34_frontbrakeassembly.gif








4.0L and 4.7L front disc brake assembly
toy_4run_frontbrakeassembly.gif



To Remove:


  1. Before servicing the vehicle, refer to the precautions in the beginning of
    this section.
  2. Remove or disconnect the following:

    • Front wheel
    • Clip, 2 caliper pins, the anti-rattle spring then remove the 2 brake pads
      and the 4 anti-squeal shims

To Install:

CAUTION
Only replace brake pads on 1 side of the
vehicle at a time. Failure to use this procedure could cause the caliper pistons
on the opposite side of the vehicle to pop out requiring the reconditioning or
replacement of the brake caliper.


  1. Remove a small amount of brake fluid from the master cylinder.
  2. Install a used brake pad into the caliper and compress the caliper pistons.
  3. Apply disc brake grease to both sides of the inner anti-squeal shims.
  4. Install or connect the following:

    • Anti-squeal shims to the new brake pads
      NOTE: When replacing worn pads, the anti-squeal shims must be replaced
      together with the pads.

    • 2 brake pads
    • Anti-rattle spring and the 2 caliper pins
    • Clip
    • Front wheel

  5. Depress the brake pedal several times to seat the brake pads.
  6. Check the brake fluid level and top off as needed.

Rear
To Remove:


  1. Before servicing the vehicle, refer to the precautions in the beginning of
    this section.
  2. Remove or disconnect the following:

    • Rear wheel






      toy_4run_rearcalbolts.gif



    • 2 cylinder slide pins from rear caliper assembly
    • Caliper assembly from rear caliper mounting
    • 2 brake pads with anti-squeal shims from rear caliper mounting
    • 2 anti-squeal shims from each disc brake pads
    • Pad wear indicator plate from the inner side disc brake pad
    • 4 pad support plates from the rear caliper mounting

To Install:


  1. Install or connect the following:

    • 4 pad support plates on the rear caliper mounting
    • Pad wear indicator plate on the inside brake pad
      Note: Install the pad wear indicator facing downward.

    • Anti-squeal shims on each brake pad
    • 2 disc brake pads with anti-squeal shims to the caliper assembly

  2. Apply lithium soap base glycol grease to the sliding part of 2 caliper slide
    pins.
  3. Install or connect the following:

    • Disc brake caliper assembly with 2 caliper slide pins
    • Torque to 65 ft-lbs (88 Nm)
    • Rear wheel

  4. Depress the brake pedal several times to seat the brake pads.
  5. Check the brake fluid level and top off as needed.
--- Removal & Installation
Front
To Remove:


  1. Before servicing the vehicle, refer to the precautions in the beginning of
    this section.
  2. Remove or disconnect the following:

    • Front wheel
    • Front brake caliper assembly

  3. Make matchmarks on the disc and the axle hub.
  4. Remove the front disc.

To Install:


  1. Align matchmarks and disc onto axle hub.
  2. Install or connect the following:

    • Front brake caliper assembly with the 2 bolts

      1. Torque to 90 ft-lbs (123 Nm)

    • Front wheel

Sep 23, 2010 | 2003 Toyota 4Runner

1 Answer

Brake rotors need to be resurfaced,explain best way to remove rotors from vehicle.


front ones remove wire clip remove bolts from caliper hang caliper out of way remove pads remove 2 bolts from pad carrier put to one side remove 2 disc retaining bolts remove disc may need hammer clean hub flange with wire brush fit new disc clean pad carrier and refit fit new pads put some copper grease on back of pads push in caliper piston slowly using large grips or g clamp fit and secure caliper pump up brake pedal check brake fluid level do other side for rear brakes see my solutions

Dec 01, 2009 | 1999 Volvo S80

1 Answer

Brake pad replacement


Removal & Installation
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Remove or disconnect the following:
    • Negative battery cable
    • Front wheels
  3. Place a C-clamp over the caliper as illustrated, place a screw drive head against the outboard pad and hook against the rear of the caliper. Slowly tighten the screw drive and retract the caliper pistons into their bores and breaking the outboard brake pad from the caliper fingers.
  4. Once the pad is free, slide the caliper in on the guides to provide clearance between the rotor and inboard pad.
  5. Place an appropriate prytool through the center opening in the top of the caliper behind the inboard pad between the pistons using care not to contact the piston boots. Pry the pad to free it from the pistons.
  6. Remove the two caliper guide pin bolts and position the caliper aside. Remove the brake pads.
ff17c9d.gif
Place a C-clamp over the caliper as illustrated

b802acb.gif
View of the caliper guide pins and boots (1), anti-rattle clips (2), brake rotor (3), outboard pad (4), caliper adapter (5) and inboard pad (6)

To install:
  1. Completely compress the caliper pistons
  2. Install or connect the following:
    • Brake pads with anti-rattle clips onto the adapter
    • Caliper and align the guide pin bolt holes with the guide pins. Install the pin bolts and tighten to 32 ft. lbs. (43 Nm).
    • Banjo bolt with new washers on each side of the hose fitting and tighten to 35 ft. lbs. (47 Nm)
    • Wheels
    • Negative battery cable
  3. Check and adjust the brake system fluid level and road test the vehicle.

Nov 01, 2009 | 2005 Chrysler Pacifica

1 Answer

How do i replace front pads on 2005 chrysler pacifica


PLEASE DON'T FORGET TO RATE!!!!

Removal & Installation
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Remove or disconnect the following:
    • Negative battery cable
    • Front wheels
  3. Place a C-clamp over the caliper as illustrated, place a screw drive head against the outboard pad and hook against the rear of the caliper. Slowly tighten the screw drive and retract the caliper pistons into their bores and breaking the outboard brake pad from the caliper fingers.
  4. Once the pad is free, slide the caliper in on the guides to provide clearance between the rotor and inboard pad.
  5. Place an appropriate prytool through the center opening in the top of the caliper behind the inboard pad between the pistons using care not to contact the piston boots. Pry the pad to free it from the pistons.
  6. Remove the two caliper guide pin bolts and position the caliper aside. Remove the brake pads.
24539c8.gif
Place a C-clamp over the caliper as illustrated

6ccd8b6.gif
View of the caliper guide pins and boots (1), anti-rattle clips (2), brake rotor (3), outboard pad (4), caliper adapter (5) and inboard pad (6)

To install:
  1. Completely compress the caliper pistons
  2. Install or connect the following:
    • Brake pads with anti-rattle clips onto the adapter
    • Caliper and align the guide pin bolt holes with the guide pins. Install the pin bolts and tighten to 32 ft. lbs. (43 Nm).
    • Banjo bolt with new washers on each side of the hose fitting and tighten to 35 ft. lbs. (47 Nm)
    • Wheels
    • Negative battery cable
  3. Check and adjust the brake system fluid level and road test the vehicle.

Nov 01, 2009 | 2005 Chrysler Pacifica

1 Answer

How can i change the rear brakes pads?


1.Remove the cap from the brake fluid reservoir

2.Loosen the wheel nuts then raise the vehicle and remove wheel

3.Push the piston back into the bore to provide room for the new brake pads.A C-clamp can be used to accomplish this As the piston is depressed to the bottom of the caliper bore the fluid in the master cylinder will rise.Make sure is doesnt overflow.If necessary drain off some of the fluid. 4.Before removing anything,spray the disc,and brake pads with brake system cleaner dont use compressed air 5.remove the caliper mounting bolt,the banjo fitting for the brake hose shouldnt be disconnected unless you are removing the caliper or hose replacement

6.Swing the caliper up and secure the caliper up towards the spring with a piece of wire then remove the lower and upper anti-rattle springs.Remove the outer brake pad and shim then remove the inner brake pad ans shim(s)

7.Remove and inspect the upper and lower pad retainer clips,the pad retainer clips should fit snugly in the caliper mounting bracket;if they dont,replace them.Apply thin film of high-temperature grease to the retainer

8.Apply anti-squel compound to the back of pads install the new inner pad and shim(s) make sure the "ears" on the upper and lower ends of the pad are fully engaged with their respective grooves and the pad retainer clips

9.Install the new outer pad and shim if new pad has no shim take the old shimoff the old pad and install it on the new outer pad.Install the upper and lower anti-rattle springs

10.Clean off the caliper pin and coat it with high-temperature grease.Lubricate the lower caliper pin with grease too thenswing the caliper down over the disc and new pads (if the piston hits the inner pad depress the piston further into the caliper bore with your c-clamp

11.Install the mounting bolt and tighten it to the torque specifications (44-63) 99 and earlier models (51-55)00 and later models
12.Put the wheel back on and tighten lug nuts

Oct 05, 2009 | 1998 Hyundai Elantra

1 Answer

I am replacing the rear pads and cannot get the caliper to compress using a c-clamp. Is there something special I need to do or know on my montego 05 car to get the caliper to compress? Sincerely Desperate...


One, take your brake fluid reservoir cap off.
Two, use a thin piece of wood to help you compress the piston on the caliper....do it slow. This way, you don't create a lot of pressure to the reservoir and it won't overflow.
Three, these are the steps to removing and replacing the pads for the rear. It does mention a special tool....but you can use a c-clamp for the same purpose:

Rear To Remove:
  1. Check the brake fluid level in the brake master cylinder reservoir.
  2. If required, remove the fluid until the brake master cylinder reservoir is half full. CAUTION
    Care must be taken when servicing rear brake components without disconnecting the parking brake cable from the brake caliper lever.
  3. Remove the disc brake caliper. Support the caliper with mechanic's wire. CAUTION
    When the brake pads are separated from the brake caliper, new brake pads must be installed. The brake pads are one-time use only.
  4. Remove and discard the brake pads and spring clips from the brake caliper anchor plate. NOTE: Do not remove the anchor plate guide pins. The guide pins are press fit to the brake caliper anchor plate. If the guide pins are damaged a new anchor plate must be installed.
  5. Inspect the brake caliper anchor plate assembly.
  6. Check the guide pins and boots for binding or damage.
  7. Install a new brake caliper anchor plate if it is worn or damaged.
To Install:
NOTE: The left caliper piston turns clockwise and the right caliper piston turns counterclockwise.
  1. Using the special tool, turn and compress the brake caliper piston into the cylinder.
  2. Clean the residual adhesive from the brake caliper fingers and pistons using the specified brake parts cleaner. CAUTION
    Do not allow grease, oil, brake fluid or other contaminants to contact the brake pad or caliper mating surface. Do not install contaminated pads.
    NOTE: Install all the new hardware supplied with brake pad kit.
  3. Install the new spring clips and brake pads.
  4. Position the brake caliper and install the 2 bolts. Tighten caliper bolts to 23 ft-lbs (31 Nm).
  5. If necessary, fill the brake master cylinder reservoir with clean brake fluid.
  6. With the engine running, apply pressure on the brake pedal to seat the brake pads.
  7. Test the brakes for normal operation.

May 17, 2009 | 2005 Mercury Montego

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