Question about 1999 Suzuki Vitara

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Suzuki 1590cc motor pully at front of crankshaft has sheered off.what is the best way to repair this.bolts have sheered off and key also has almost gone

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If you have what you said then you have a problem as the key in the crankshaft must be a good fit, and if the woodrough key or grove in crankshaft which holds key is even slightly worn dont trying fitting another pully as the crankshaft has to be replaced first as its the key which dose the driving not the bolt
Sorry mate
Let me know how you go Ron

Posted on Oct 04, 2009

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I would like a diagram of the 2004 Suzuki forenza timing marks and how to get the belt aroujd the crankshaft is there a way you can give me that information?


from autozone.com


Removal & Installation

  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Disconnect the negative battery cable.
  3. Disconnect the Manifold Air Temperature (MAT) sensor connector.
  4. Disconnect the air cleaner outlet hose from the throttle body.
  5. Disconnect the breather tube from the camshaft cover.
  6. Remove the air cleaner housing bolts.
  7. Remove the air cleaner housing.
  8. Remove the right front wheel.
  9. Remove the right front wheel well splash shield.
  10. Remove the serpentine drive belt.
  11. Remove the crankshaft pulley bolts and the crankshaft pulley.
  12. Remove the right engine mount bracket.
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  14. Remove the front timing belt cover.
  15. Using the crankshaft gear bolt, rotate the crankshaft clockwise until the timing mark on the crankshaft gear is aligned with the notch at the bottom of the rear timing belt cover.

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Fig. Aligning the timing mark on the crankshaft gear with the notch at the bottom of the rear timing belt cover.


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  1. Fig. Aligning the camshaft gears with the notches on the camshaft cover.
  2. Align the camshaft gears with the notch on the camshaft cover.
  3. Remove the timing belt.
  4. Loosen the automatic tensioner bolt. Turn the hex-key tab to relieve belt tension.

To install:
  1. Align the timing mark on the crankshaft gear with the notch on the bottom of the rear timing belt cover.
  2. Align the timing marks on the camshaft gears, using the intake gear mark for the intake gear and the exhaust gear mark for the exhaust gear.
  3. Install the timing belt.
  4. Turn the hex-key tab in a clockwise direction to tension the belt. Turn until the pointer aligns with the notch.
  5. Install the automatic tensioner bolt and tighten to 18 ft. lbs. (25 Nm).
  6. Rotate the crankshaft two full turns clockwise using the crankshaft pulley bolt.
  7. Recheck the automatic tensioner pointer.
  8. Install the front timing belt cover.
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  10. Install the right engine mount bracket.
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  12. Install the serpentine drive belt.
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  18. Connect the breather tube to the camshaft cover.
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  20. Connect the negative battery cable.

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But its unusual for the seal to leak on its own as its mostly due to either the front pully has worn a grove in it or the crankshaft bearing is also worn, so check the front pully for wear first. Ron

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