Question about 2005 Toyota Corolla

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2005 TOYOTA CAROLLA FUEL PUMP REMOVAL HOW TO GET FUEL SENDER UNIT OUT OF FUEL TANK?

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Drop the fuel tank, if it has the metal type locking ring, take a screw driver and hammer and tap on the tabs sticking up on the ring counter clockwise until the slots line up and pops out, then just pull out the unit tipping it to one side or the other to clear the float.
If it has the big plastic screw on type ring, you will need a special tool for that or the ring will break if your not careful.

Posted on Sep 30, 2009

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Fuel sending unit test and replace


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Jan 13, 2016 | Cars & Trucks

1 Answer

Does the 2004 cadillac deville have a access panel or do I have to remove the tank to gain acess to fuel pump


lucky you, you can get to it from the trunk.

Removal & Installation

  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Relieve the fuel system pressure.
  3. Drain the fuel tank.
  4. Remove or disconnect the following:
    CAUTION When removing the fuel sender from the tank, the reservoir bucket is full of fuel. Use caution in containing the fuel.

    NOTE Note the direction the strainer is pointing.


    Negative battery cable Spare tire and jack Trunk lining Fuel sender access panel Sender and quick connect fittings from the sender Electrical connector from the sender and position harness and hoses aside


    Sender retaining ring Sender and take note of its position Fuel sender O-ring and discard it


    Strainer from the pump by pulling it down and twisting Pump electrical wires and hoses Pump assembly out of the rubber connectors

To install:
  1. Transfer any insulators and grommets from the old pump to the new one.
  2. Connect the pump to the fuel hose and tilt the bottom of the pump into the mounting bracket.
  3. Install or connect the following:

    New strainer on the pump so it points in the same direction as noted during removal Electrical connectors and fuel lines to the pump New O-ring on top of the fuel tank Fuel sender assembly into the tank Lockring Fuel line quick connectors Sender electrical connector Fuel sender access cover Trunk liner Spare tire and jack
  4. Refill with fuel and check for leaks.

Sep 03, 2011 | 2004 Cadillac Deville

1 Answer

Gas gauge goes up to full and after a bit, down to total empty. What is causing it to do that?


Hello hawky 32: My name is Roger and I will help with your answer. The most likely culprit is the fuel sender unit in the fuel tank. This is replicable but requires the removal of the fuel tank in order to replace the unit. Also when the fuel pump module is replaced you will also have a new sender unit with the pump. You might want to investigate the cost of the sender for the fuel Gage verses the fuel pump module. The fuel pump unit you can buy at the parts store. The sender unit is most likely a dealer item only. Should you need further help please just ask. Please rate the answer. Thank You for using Fix Ya. Roger

May 31, 2011 | 2002 Pontiac Grand Prix

3 Answers

Where is the fuel pump located


If you vehicle is fuel injected, it will be located in the fuel tank. Most fuel injected vehicles have an electronic fuel pump that require removal of the fuel tank to access it.

Oct 16, 2010 | Toyota Camry Cars & Trucks

2 Answers

Location of fuel pump for mazda mx5 2000


Removal & Installation
Through the trunk servicing panel...
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Properly relieve the fuel pressure.
  3. Remove or disconnect the following:
    • Negative battery cable
    • Rear package trim
    • Service hole cover
    • Fuel pump cover
    • Fuel pump connector
    • Fuel hoses
    • Fuel pump and gauge sender unit as an assembly
    • Fuel pump from the sender bracket

To install:

  • New O-ring set
  • Fuel pump to the sender bracket

NOTE

Pull the fuel pump down so that it is tight against the bracket.

  • Fuel pump and gauge sender unit as an assembly
  • Fuel hoses
  • Fuel pump connector
  • Fuel pump cover
  • Service hole cover
  • Rear package trim
  • Negative battery cable

Oct 14, 2010 | 2000 Mazda MX-5 Miata

1 Answer

How do you replace a GMC Yukon Denali fuel pump? And where is it located on the Denali?


Fuel Pump
Removal & Installation
To Remove:


  1. Remove the fuel tank.
  2. Disconnect the fuel lines.
  3. Using the J 45722 or equivalent, remove the sending unit lock ring.






    chevy_aval15_02-04_j44402.gif



  4. Remove the sending unit and seal.
  5. Discard the seal.
    CAUTION
    Drain the fuel from the fuel sender assembly
    into an approved container in order to reduce the risk of fire and personal
    injury. Never store the fuel in an open container.

  6. Clean sealing surfaces.

To Install:

CAUTION
In order to reduce the risk of fire and
personal injury that may result from a fuel leak, always replace the fuel sender
gasket when reinstalling the fuel sender assembly.


  1. Install a NEW seal.
    CAUTION
    The fuel pump strainer must be in a
    horizontal position when the sending unit is installed in the tank. When
    installing the sending unit, assure that the fuel pump strainer does not block
    full travel of the float arm.

  2. Install the sending unit into the fuel tank.
  3. Using J 45722 or equivalent, install the sending unit lock ring.
  4. Connect the fuel lines to the sending unit.
  5. Install the fuel tank.


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Sep 23, 2010 | 2000 GMC Yukon Denali

1 Answer

How to change the fuel pump


It is inside the fuel tank.

The fuel tank must be dropped to access.

  1. Properly relieve the fuel system pressure.
  2. If not done already, disconnect the negative battery cable.
  3. Raise and safely support the vehicle with jackstands.
  4. Safely drain, then remove the fuel tank assembly.
  5. Remove the fuel tank sending unit and pump assembly by turning the fuel pump cam lock ring counterclockwise, then lift the assembly out of the tank.
  6. Remove the fuel pump from the level sensor unit as follows:
    1. Pull the pump up into the attaching hose or pulsator while pulling outward away from the bottom support.
    2. Take care to prevent damage to the rubber insulator and strainer during removal.
    3. When the pump assembly is clear of the bottom support, pull the pump out of the rubber connector for removal.


To install:
  1. Replace any attaching hoses or rubber sound insulator that show signs of deterioration.
  2. Push the fuel pump into the attaching hoses and install the pump/sensor assembly into the tank. Always use a new O-ring seal.
  3. Be careful not to fold over or twist the strainer when installing the sensor unit. Also, make sure the strainer does not block full travel of the float arm.
  4. Position the cam lock and turn clockwise to lock.
  5. Install the fuel tank.
  6. Fill the tank with gas and check for fuel leaks.
  7. Connect the negative battery cable.
The fuel pump is not serviced separately. The sending unit must be serviced as a complete unit.
  1. Properly relieve the fuel system pressure.
  2. If not already done, disconnect the negative battery cable.
  3. Drain, then remove the fuel tank.

Be careful when removing the modular fuel sender/pump because it may spring up from its position.
  1. Remove the modular fuel sender/pump as follows:
    1. While holding the modular fuel sender assembly down, remove the snapring from the designated slots located on the retainer.
    2. Keep in mind that the reservoir bucket is full of fuel. It must be tipped slightly during removal to avoid damage to the float. Place the reservoir fuel into an approved container.
    3. Remove and discard the fuel sender O-ring.

  2. Remove the external fuel strainer.
  3. Remove the Connector Position Assurance (CPA) from the electrical connector, then detach the fuel pump electrical connector.
  4. Gently release the tabs on the sides of the fuel sender-to-cover assembly. Begin by starting at the sides of the reservoir and releasing the tab opposite the fuel level sensor. Move clockwise to release the second and third tab using the same method. Refer to the accompanying figure.
  5. Lift the cover assembly out far enough to detach the fuel pump electrical connection.
  6. Rotate the fuel pump baffle counterclockwise, then remove the baffle and pump assembly from their retainer. Refer to the accompanying figure.
  7. Slide the fuel pump outlet out of the slot, then remove the seal/dampener.

To install:
  1. Install the fuel pump seal/dampener, then slide the fuel pump outlet in the slots of the reservoir cover.
  2. Position the fuel pump and baffle assembly onto the reservoir retainer, then rotate clockwise until seated.
  3. Lower the retainer assembly partially into the reservoir. Line up all three sleeve tabs. Press the retainer onto the reservoir making sure all three tabs are firmly seated.

Gently pull on the fuel pump reservoir to be sure it is securely fastened. If it's not secure, the entire fuel sender must be replaced.
  1. Attach the fuel pump electrical connector.
  2. Attach the CPA to the fuel sender cover.
  3. Install a new external fuel strainer.
  4. Install the modular fuel sender as follows:
    1. Position a new sender-to-tank O-ring. Align the tab on the front of the sender with the slot on the front of the retainer snapring.
    2. Slowly apply pressure to the top of the spring loaded sender until it aligns flush with the retainer on the tank.
    3. Insert the snapring into its designated slots, making sure it is fully seated.

  5. Install the fuel tank.
  6. Carefully lower the vehicle, then fill the fuel tank.
  7. Connect the negative battery cable.
  8. To check for leaks perform the following:
    1. Turn the ignition to the ON position for two seconds.
    2. Next turn it to the OFF position for ten seconds.
    3. Turn again to the ON position and check for fuel leaks.

Thanks for using FixYa - a 4 THUMBS rating is appreciated for answering your FREE question.

Jul 28, 2010 | 1993 Pontiac Grand Am

1 Answer

How difficult is it to replace the oil pump in a 1995 camaro v8?


GM Camaro/Firebird 1993-1998 Repair Guide Fuel Pump - REMOVAL & INSTALLATION
(see Figures 1 and 2)
The fuel pump is part of the fuel sender assembly located inside the fuel tank.
  1. Release the fuel system pressure and disconnect the negative battery cable.
  2. Drain the fuel tank, then raise and safely support the vehicle.
  3. Remove the fuel tank from the vehicle.
  4. Clean the area surrounding the sender assembly to prevent contamination of the fuel system.
  5. To remove the fuel sender from the tank, remove the fuel sender assembly nuts and retaining ring. Carefully remove the sending unit from the fuel tank. Discard the O-rings.
51a986d.jpg

Fig. 1: Exploded view of the fuel tank and sender assembly
  1. If necessary, separate the fuel pump from the sending unit assembly.
39d4243.jpg

Fig. 2: Fuel sender and pump assembly


To install:
  1. If removed, install the fuel pump to the sending unit. If the strainer was removed, it must be replaced with a new one.
  2. Inspect and clean the O-ring mating surfaces.
  3. Install a new O-ring in the groove around the tank opening. If applicable, install a new O-ring on the fuel sender feed tube.
  4. Install the fuel sender assembly as follows:
    1. The fuel pump strainer must be in a horizontal position, and when installed, must not block the travel of the float arm. Gently fold the strainer over itself and slowly position the sending assembly in the tank so the strainer is not damaged or trapped by the sump walls.
  5. Install the retaining ring and nuts, then tighten the nuts to 63 inch lbs. (7 Nm).
  6. Install the fuel tank assembly.
  7. Lower the vehicle.
  8. Fill the fuel tank, tighten the fuel filler cap and connect the negative battery cable.
  9. Turn the ignition switch to the ON position for 2 seconds, OFF for 10 seconds, then back to the ON position. Check for fuel leaks.

Hope this help (remember rated this post). Good luck.

Mar 25, 2010 | 1995 Chevrolet Camaro

1 Answer

Replace fuel pump for 2002 gmc sierra 2500


First...this is where the pump is (gas tank) on the engines listed:

6f9f9d7.gif

Illustrating fuel pump and sending unit sensor (3) on 1999-2005 4.8L, 5.3L, 6.0L Engines


Removal & Installation
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Remove or disconnect the following:
    • Negative battery cable
  3. Relieve the fuel system pressure.
  4. Drain the fuel tank.
  5. Remove or disconnect the following:
    • Fuel tank
8e4564e.gif
WARNING Do not handle the fuel sender assembly by the fuel pipes. The amount of leverage generated by handling the fuel pipes could damage the joints.

  • Fuel sender assembly retaining ring using a fuel tank sending unit wrench. Remove the fuel sender assembly and the seal. Discard the seal.
  • Note the position of the fuel strainer on the fuel sender. Support the fuel sender assembly with one hand and grasp the strainer with the other hand. Pull the strainer off the fuel sender. Discard the strainer after inspection. Inspect the strainer. Replace a contaminated strainer and clean the fuel tank.
    • Fuel pump electrical connector
    • Electrical connector retaining clip from the fuel level sensor
    • Sensor electrical connector from under the fuel sender cover
    • Fuel level sensor retaining clip
  • Squeeze the locking tangs and remove the fuel level sensor.
  • Remove the fuel pressure sensor.
  • To install:
    1. Install or connect the following:
      • Fuel pressure sensor
      • Fuel level sensor
      • Sensor retaining clip
      • Electrical connector to the fuel level sensor
      • Electrical connector retaining clip to the fuel level sensor
      • Fuel pump electrical connector
      NOTE Always install a new fuel strainer when replacing the fuel tank fuel pump module.

      • New fuel strainer in the same position as noted during disassembly. Push the strainer on the bottom of the fuel sender until the strainer is fully seated.
      • New seal on the fuel tank
      NOTE The fuel pump strainer must be in a horizontal position when the fuel sender is installed in the tank. When installing the fuel sender assembly, assure that the fuel pump strainer does not block full travel of the float arm.

      • Fuel sender assembly into the fuel tank
      • Fuel sender assembly retaining ring
      • Fuel tank. Install the fuel tank strap attaching bolts. Tighten the bolts to 30 ft. lbs. (40 Nm).
    2. Refill the fuel tank. Install the fuel filler cap. Connect the negative battery cable.
    3. Turn the ignition ON for 2 seconds.
    4. Turn the ignition OFF for 10 seconds.
    5. Turn the ignition ON.
    6. Inspect for fuel leaks

    Oct 25, 2009 | 2002 GMC Sierra 1500

    1 Answer

    Where is the fuel pump located and what does it look like (Mazda 94 Proceed)


    I believe this is same truck as Ranger

    Pump is in tank

    Removal
    NOTE: On some vehicles, fuel gauge sending unit is not available separately. On those vehicles, to replace sending unit, replace entire fuel pump .
    1. Remove fuel tank as described in this section.
    Removal and Installation
    NOTE: Make sure fuel tank is properly supported during removal and installation procedures.
    1. Drain fuel from fuel tank .
    1. Loosen fill pipe clamp.
    1. Remove bolts securing shield and bracket assembly to frame (5005) and remove assembly from vehicle.
    1. Remove fuel tank filler pipe from vehicle.
    1. Support fuel tank .
    1. Remove bolts and nuts from rear fuel tank support strap and remove rear fuel tank support strap .
    1. Remove bolt and nut from front fuel tank support strap and remove front fuel tank support strap .
    1. Lower fuel tank .
    1. Remove fuel feed hose at sender push connector.
    1. Remove fuel return hose at sender unit push connector.
    1. Disconnect sender and fuel pump electrical connector.
    1. Remove fuel vapor hose from fuel vapor valve .
    1. Lower fuel tank from vehicle
    1. Remove fuel tank to bench. Remove any dirt that has accumulated around the fuel pump attaching flange so that it will not enter the fuel tank during fuel pump removal.
    1. Turn the fuel tank sending unit locking retainer ring (9A307) counterclockwise with the Fuel Tank Lock Ring Wrench Tool T90T-9275-A or T86T-9275-A and remove fuel tank sending unit locking retainer ring .
    1. Remove the fuel pump and sender assembly.
    1. Remove fuel pump mounting gasket (9417) and discard.
    1. If necessary, disconnect spade connector and remove two screws and fuel gauge sending unit.

    Jun 25, 2009 | 1994 Mazda 2WD B Series Pickup

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