Question about 1992 Jeep Wrangler

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How to remove/install a 4 cylinder jeep Yj

How to remove/install a 4 cylinder jeep Yj clutch?

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If you need to ask, you have never done one. I suggest that you get a chiltons or haynes manual to guide you through it. tips are: use large bolts without heads to guide the transmission back onto bellhousing so you don't need to hang the unit on the clutch disc and risk bending it. Change the pilot bearing in the back of the crankshaft if it's the least bit worn, be very careful not to damage the crank sensor on the bellhousing, and use a good pilot shaft when aligning the disc inside the clutch cover. spread some white lube on the input shaft and front guide collar on the transmission and make sure the throwout bearing has sufficient grease in the inside groove.
good luck!!!

Posted on Sep 29, 2009

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Posted on Jan 02, 2017

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Hi- 1995 jeep wrangler 2.5yj- clutch grinding won't go into gear - seems full of fluid but over filled it works good for a few months -does it again- repeated -works good-maybe master slave problem ?


1995 YJ if still stock all that is ONE PART, see FSM quote below.
is the fluid dropping, day by day, week by week???
y/n?
yes, then either the slave or mc are bad.
sometimes both can fail, (rust happens inside and is progressive)
what I do , is this. (if not wanting to change out both)
1: look at the MC, if it done leak down either side of the fire wall
it might be good (dont mean the piston seals good but its not leaking, so if fluid drops , (every week say) the the MC is ok
and for sure the slave leaks.

2: so where is your slave. have you looked,? (swaps happen)
most leak and can not be detected as that leak landed on the road to work.
for sure its just 2 parts, here, you know the clutch is ok.
because it works with fluid in the system and bled.
now ILL PASTE THE FSM words out of a real factory service manual.
they are clear.
FSM words, QUOTE:
CLUTCH HYDRAULIC LINKAGE REMOVAL
The clutch master cylinder, slave cylinder
and connecting line are serviced as an assembly
only.
The linkage components cannot be
overhauled or serviced separately. The cylinders
and connecting line are sealed units. Also
note that removal/installation procedures for
right and left hand drive models are basically
the same. Only master cylinder location is different.
(1) Raise vehicle.
(2) Remove fasteners attaching slave cylinder to
clutch housing.
(3) Remove slave cylinder from clutch housing (Fig.
9).
(4) Disengage clutch fluid line from body clips.
(5) Lower vehicle.
(6) Verify that cap on clutch master cylinder reservoir
is tight. This is necessary to avoid undue spillage
during removal.
(7) Remove clutch master cylinder attaching nuts.
Note that one nut is accessible from engine compartment
and one nut is accessible from under instrument
panel (Figs. 10 and 11).
(8) Remove clip securing clutch master cylinder
push rod to pedal and slide push rod off pedal pin.
(9) Disconnect clutch pedal position switch wires.
(10) If pedal pin is equipped with bushing, inspect
condition of bushing and replace it if worn or damaged.
(11) Remove clutch hydraulic linkage through engine
compartment.

Dec 02, 2016 | Jeep Cars & Trucks

2 Answers

Clutch has fluid. Why doesn't it want to shift gears?


might have air and may need to be bleed cable or linkage damaged or require adjustment or clutch burnt out needs replacement

Aug 21, 2015 | Jeep Wrangler Cars & Trucks

2 Answers

Clutch fluid leaking off quickly. The fluid is dripping out of the cover on the front of the transmission. Where/what could the problem be?


The clutch hydraulic control unit cylinder seals have failed. It is inside the bell housing and will need to be replaced.

http://t3.gstatic.com/images?q=tbn:-uQXZrnPohb3WM:http://shop.oreillyauto.com/product_images/img/ben/12305_040106.jpg

If you go to this page... then allow pop ups and enlarge the image it is upper right in the picture here:

Here is a parts source.... the cylinder is 3/4 of the way down the page scrolling.

http://www.jeep4x4center.com/jeep-clutch-parts/wrangler-yj/index.htm#cylinders

What ever you do... verify that the part is actually leaking. It could be a leaking line and these are NOT cheap to replace. Jeep finally figured out in 1994 they should once again be using a slaved cylinder.

Thanks for using FixYa.

Kelly

Jun 26, 2010 | 1990 Jeep Wrangler

1 Answer

I cant put on gear when I start the engine.


Check the clutch master cylinder, the line to the slave cylinder on the bellhousing and the slave for leaks. If fluid is low there is a leak. Master can "bypass" as well similar to a brake master in which case it wont leak but the slave won't move when the clutch is applied. If that system is working then the clutch likely has worn out.

Jan 09, 2010 | 1989 Jeep Wrangler

2 Answers

Clutch adjustment 95 Jeep YJ


no, there is no clutch adjustment. the clutch is hydraulic, and self adjusting, there are several things that can go wrong with these. with normal wear the fluid can run low allowing air into the system, causing a weak peddle. they can also develop leaks in the master and slave cylinders resulting in fluid loss also causing a weak peddle leading to an inopperative clutch. check the fluid level in the clucth master cylinder(next to the brake master cylinder. if it is empty, refill it(it takes brake fluid) then cycle the clutch peddle a few times and check for leaks. if there is air trapped in the line the clutch will need to be bled. there is a bleeder screw on top of the slave cylinder, bleed it just like bleeding brakes.

Apr 24, 2009 | 1995 Jeep Wrangler

2 Answers

1992 YJ clutch fluid disapears.


check for leak at the push rod for the clutch master under the dash and also the slave cylinder and replact the leaking part

Jan 23, 2009 | 1995 Jeep Wrangler

2 Answers

1993 Wrangler 4.0 Randomly My clutch pedal will not go in.


I can't remember if that year has a clutch master cylinder or not. Check to see if it does, it will be next to the brake master cylinder, and look like a single round silver dollar sized vesle. To the left of your brake master cylinder. check if its bone dry, if so refill it.

if this is not the case and it does not have a master cylinder, you need to check your clutch out.

Dec 03, 2008 | 1991 Jeep Wrangler

1 Answer

Clutch Pedal to Floor


slave cylinder needs replaced

Nov 12, 2008 | 1991 Jeep Wrangler

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