Replace rear brake shoes 4 x 4

REMOVING REAR BRAKE DRUM SUB-ASSEMBLY
1. Release the parking brake and remove the rear
brake drum.
If the rear brake drum cannot be removed easily,
do the following:-
2.Remove the hole rubber and insert a screwdriver
through the hole into the backing plate, and hold the
automatic adjust lever away from the adjuster.
3.Using another screwdriver, contract the brake shoe
by turning the adjuster.
4. Take out the brake drum from the flange.
5. remove the shoe hold down spring cup, shoe hold down spring, pin and front side brake shoe.
6. Remove the tension spring. Remove the shoe return spring from the rear brake shoe and remove the parking brake shoe strut set.
7. Remove the shoe holding spring cup, shoe hold spring, pin and rear brake shoe.
8. separate the parking brake cable.
9. Remove the automatic adjust lever tension spring and remove the automatic adjust lever.
10. remove the C-washer and remove the parking brake shoe lever.
NOTE: Do not use any solvent like gasoline to wash the brake parts.
Always wear safety goggles and mask before using compressed air.

Removal
1.Remove rear wheel and tire assembly from vehicle.

2.Remove rear brake drums from hub and bearing assemblies after loosening the two brake drum screws.

3.Be sure that the parking brake pedal is in the release(most upward) position.

4.Completely loosen square nut of the rear parking brake cable. Then create slack in the rear parking brake cables.

5.Remove adjuster spring from adjust lever and brake shoe.

6.Remove adjust lever and turn the adjusting wheel of adjuster assembly to the direction of the arrow as shown.

7.Remove the strut spring and the lower retracting spring from the brake shoe.

8.Remove the upper return spring from the brake shoe.

9.Remove brake back plate hold down spring and pin from the leading brake shoe assembly.

10.Remove the leading brake shoe. Then remove the adjuster assembly, strut and anchor spring from the trailing brake shoe.

11.Remove the trailing brake shoe from the brake back plate after removing hold down spring and pin.

12.Remove the trailing brake shoe from the rear parking cable.

13.Remove parking pivot lever from the leading brake shoe.

Replacement
1.Lubricate the eight shoe contact areas on the back plate and anchor.

2.Install the trailing brake shoe to the rear parking cable.

3.Install trailing brake shoe on brake back plate and install the trailing brake shoe hold down spring and pin on the brake shoe.

4.Tighten the square nut of rear parking cable.

5.Install the anchor spring then install adjuster assembly, and strut.

6.Install leading brake shoe on brake back plate.

7.Install the brake shoe upper return spring, strut spring and the lower retracting spring to the brake shoe.

8.Properly rotate the adjusting wheel of adjuster assembly to the direction of the arrow in as shown.

9.Install the adjuster spring on the adjust lever and leading brake shoe assembly.

10.Install the leading brake shoe hold down spring and pin on the brake shoe.

11.Adjust brake shoes assemblies so as not to interfere with brake drum installation.

12.Install the rear brake drums on the hubs.

13.Check and adjust whether the pedal stroke in the specification.(Refer to section BR Gr./On-vehicle service/Pedal stroke of parking brake)

14.Install wheel and tire.

15.Push the parking brake pedal to the floor once and release pedal. This will automatically remove the slack from and correctly adjust the parking brake cables.

16.Test the vehiche on the road. The adjust will continue the brake adjustment during the road test of vehicle.

Inspection
1.Inspect the disassembled parts for wear, rust or damage.

2.Measure the thickness of brake shoe lining.
Standard : 0.17 in (4.5 mm)
Minimum : 0.04 in (1 mm)

3.If the shoe lining is less than minimum or shows signs of uneven wear, replace new one.

4.Measure the inside diameter of the brake drum.
Standard : 10 in (254 mm)
Maximum : 10.07 in (256 mm)

5.If the inside diameter of the brake drum is more than maximum or shows signs of uneven wear, replace new one.

6.Inspect the lining and drum for proper contact. If the contact condition is improper, repair it with a grinder or replace the brake shoe assembly.

Check rear brakes for:
1. Brake shoe (Cracked or distorted)
2. Installation bolt (Loose)
3. Rear brake drum (Scored)
4. Brake shoe (Dirty).
5. Brake shoe (Glazed)
6. Tension or return spring (Faulty)
7. Anti-squeal shim (Damaged)
8. Shoe hold down spring (Damaged).
6. Apply a thin layer of multipurpose grease on the area between the back plate and the brake shoes by slightly pulling off the shoes with the help of a screw driver.

After you remove the tire, the drim should slide off. If it doesn't then try using a rubber mallet and gently tap on the outside edge as you pull on it. Sometimes you also need to tap on the drum in the center part. I have sprayed penetrating lubes like WD-40 or PB Blaster into the seam at the center. You may also have to back off the parking brake cable or even use the adjuster to back off the shoes.

Brake shoe removel:

Depress and turn the retainers for the hold-down springs and pins to remove them from each shoe. Slide the brake shoe assembly--including the shoes and springs--down so you can disengage the top ends of the shoes from the cylinder and tilt them to lift them past the retaining plate.

Unhook the lower retracting spring from the front brake shoe to disconnect it. Spread the shoes apart at the bottom to remove the adjusting screw, the screw's retracting spring and the adjuster lever. Remove the front brake shoe.

Pull the parking brake cable spring back with diagonal cutting pliers, grip the cable with the pliers without cutting it, unhook the cable from the parking brake lever and remove the rear brake shoe with the lever.

Disconnect the parking brake lever from the rear shoe by spreading the retaining clip with a screwdriver and removing the clip and its spring washer.

Step 4 Pull the parking brake cable spring back with diagonal cutting pliers, grip the cable with the pliers without cutting it, unhook the cable from the parking brake lever and remove the rear brake shoe with the lever.

Step 5 Disconnect the parking brake lever from the rear shoe by spreading the retaining clip with a screwdriver and removing the clip and its spring washer.

Read more: How to Change Rear Brakes on a 1997 Ford Taurus | eHow.com http://www.ehow.com/how_6123373_change-brakes-1997-ford-taurus.html#ixzz0u2xgUqun

Step 3 Unhook the lower retracting spring from the front brake shoe to disconnect it. Spread the shoes apart at the bottom to remove the adjusting screw, the screw's retracting spring and the adjuster lever. Remove the front brake shoe.

Step 4 Pull the parking brake cable spring back with diagonal cutting pliers, grip the cable with the pliers without cutting it, unhook the cable from the parking brake lever and remove the rear brake shoe with the lever.

Read more: How to Change Rear Brakes on a 1997 Ford Taurus | eHow.com http://www.ehow.com/how_6123373_change-brakes-1997-ford-taurus.html#ixzz0u2xdByQ8

Step 2 Slide the brake shoe assembly--including the shoes and springs--down so you can disengage the top ends of the shoes from the cylinder and tilt them to lift them past the retaining plate.

Step 3 Unhook the lower retracting spring from the front brake shoe to disconnect it. Spread the shoes apart at the bottom to remove the adjusting screw, the screw's retracting spring and the adjuster lever. Remove the front brake shoe.

Step 4 Pull the parking brake cable spring back with diagonal cutting pliers, grip the cable with the pliers without cutting it, unhook the cable from the parking brake lever and remove the rear brake shoe with the lever.

Step 5 Disconnect the parking brake lever from the rear shoe by spreading the retaining clip with a screwdriver and removing the clip and its spring washer.

Read more: How to Change Rear Brakes on a 1997 Ford Taurus | eHow.com http://www.ehow.com/how_6123373_change-brakes-1997-ford-taurus.html#ixzz0u2xVyUAt

Step 2 Slide the brake shoe assembly--including the shoes and springs--down so you can disengage the top ends of the shoes from the cylinder and tilt them to lift them past the retaining plate.

Step 3 Unhook the lower retracting spring from the front brake shoe to disconnect it. Spread the shoes apart at the bottom to remove the adjusting screw, the screw's retracting spring and the adjuster lever. Remove the front brake shoe.

Step 4 Pull the parking brake cable spring back with diagonal cutting pliers, grip the cable with the pliers without cutting it, unhook the cable from the parking brake lever and remove the rear brake shoe with the lever.

Step 5 Disconnect the parking brake lever from the rear shoe by spreading the retaining clip with a screwdriver and removing the clip and its spring washer.

Read more: How to Change Rear Brakes on a 1997 Ford Taurus | eHow.com http://www.ehow.com/how_6123373_change-brakes-1997-ford-taurus.html#ixzz0u2xVyUAt

Take tires off then inspect rear brake shoes if okay and not down to the metal service the drums with sand paper and put them back on you might have to replace the drums and shoes!

Brake Shoes Removal & Installation To Remove:

1. Raise and safely support rear of vehicle.
2. Remove rear wheel assemblies.
3. Release parking brake.
4. Remove brake drum.

Rear brake shoe assembly

1. Using an appropriate brake spring tool, unhook upper return spring from rearward brake shoe.
2. Push retainer springs IN and turn to remove tension pins.
3. Lower brake shoe assembly and remove lower return spring.
4. Remove brake shoe assembly from back plate.
5. Disconnect parking brake cable from lever and remove brake shoe.
6. Remove parking brake lever from brake shoe.

To Install:

1. Install parking brake lever to rearward brake shoe.
2. Secure lever to brake show with a NEW U-clip.
3. Pinch U-clip closed.
4. Connect parking brake cable to rearward brake shoe.
5. Install self-adjuster lever spring on front brake shoe.
6. Assemble clevises, adjuster bolt and upper and lower return springs.
7. Apply a light coat of grease (Molykote 44MA or equivalent) to sliding surfaces.
8. Install brake shoe assembly onto back plate.
9. Install tension springs.
10. Using an appropriate brake spring tool, unhook upper return spring to rearward brake shoe.
11. Install brake drum.
12. Install rear wheel assembly.
13. Lower vehicle.
14. Adjust self-adjusting brakes by pressing brake pedal several times.

Drum, Rear Brake System Standard Rear Brake

Item Part Number Description 1 2069 Brake Shoe Hold-Down Spring Pin 2 — Rear Wheel Cylinder Retaining Bolt (2 Req'd) 3 — Washer (2 Req'd) 4 — Anchor Pin (Part of 2211) 5 — Wheel Cylinder 6 2028 Brake Shoe Anchor Pin Guide Plate 7 2A637 Parking Brake Lever 8 2296 Brake Shoe Retracting Spring (Short) 9 2296 Brake Shoe Retracting Spring (Long) 10 2200 Rear Brake Shoe and Lining (Secondary) 11 — Washer 12 2106 Parking Brake Lever Pin Retainer 13 — Brake Shoe Adjusting Lever Cable Guide 14 2A642 Primary Brake Shoe Parking Brake Lever Link 15 2A601 Parking Brake Link Spring 16 2068 Brake Shoe Hold-Down Spring 17 2A176 Brake Shoe Adjusting Lever 18 2048 Brake Shoe Adjusting Screw Socket 19 2047 Brake Shoe Adjusting Screw Nut 20 2041 Brake Adjusting Screw 21 2049 Brake Shoe Adjusting Screw Spring 22 2200 Rear Brake Shoe and Lining (Primary) 23 2A178 Brake Shoe Adjusting Lever Cable 24 2211 Brake Backing Plate
Heavy Duty Rear Brake

Item Part Number Description 1 — Rear Wheel Cylinder Retaining Bolt 2 00538 Lock Nut 3 2212 Rear Brake Backing Plate 4 2262 Rear Wheel Cylinder 5 2A642 Primary Brake Shoe Parking Brake Lever Link 6 2A601 Parking Brake Link Spring 7 2A637 Parking Brake Lever 8 2106 Parking Brake Lever Pin Retainer 9 — Parking Brake Lever Bolt 10 — Secondary Shoe Assembly 11 2A179 Brake Shoe Adjusting Lever Cable Guide 12 2068 Brake Shoe Hold-Down Spring 13 — Adjusting Lever Pin 14 — Adjusting Lever Return Spring 15 2A176 Brake Shoe Adjusting Lever 16 2047 Brake Shoe Adjusting Screw Nut 17 2049 Brake Shoe Adjusting Screw Spring 18 2041 Brake Adjuster Screw 19 — Primary Shoe Assembly 20 2068 Brake Shoe Hold-Down Spring 21 2200 Rear Brake Shoe and Lining 22 2035 Brake Shoe Retracting Spring 23 2A178 Brake Shoe Adjusting Lever Cable 24 2092 Brake Adjusting Hole Cover 25 2069 Brake Shoe Hold-Down Spring Pin
The rear drum brakes:

• Have internal shoes that expand against the brake drum (1126).
• Are a single-anchor type.
• Are actuated by one rear wheel cylinder (2262).
• Have two pistons in the rear wheel cylinder (2261). One exerts force against the upper end of the primary shoe; the other exerts force against the upper end of the secondary shoe.
• Adjust rear brake shoes and linings (2200) automatically.
• Need manual brake adjustment if the adjusters are not operating properly or after the rear brake shoes and linings have been replaced.

When the brake pedal is applied, hydraulic fluid pressure forces the pistons in the rear wheel cylinder outward, moving the rear brake shoes and linings against the brake drum.
The rear drum brake system includes the parking brake mechanism. Refer to Section 206-05 .

Removal Procedure Tools RequiredJ 38400
Caution: Keep fingers away from rear brake shoe springs to prevent fingers from being pinched between spring and shoe web or spring and backing plate.

1. Remove the brake drum. Refer to Brake Drum Replacement



Notice: Do not over stretch the adjuster spring. Damage can occur if the spring is over stretched.

2. Use the J 38400 in order remove the adjuster spring (1). Disengage the adjuster spring loop from the tab on the adjuster actuator.
2.1. Remove the loop end of the adjuster spring from the adjuster actuator. 2.2. Remove the straight end of the adjuster spring from the secondary brake shoe.



3. Use the J 38400 in order to spread the brake shoes apart.
4. Remove the adjuster.

Installation Procedure

1. Use the J 38400 in order to spread the brake shoes apart.



Important: Ensure that the adjuster (2) engages the brake shoes (4 and 5), the park brake actuator (3), and the adjuster actuator (1) properly.

2. Install the adjuster.



Notice: Do not over stretch the adjuster spring. Damage can occur if the spring is over stretched.

3. Install the adjuster spring (1).
3.1. Install the straight end of the adjuster spring into the secondary brake shoe. 3.2. Install the loop end of the adjuster spring to the adjuster actuator.
4. Install the brake drum.

need new emergency /park brake cable