Question about 1997 Plymouth Voyager

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Need to remove ignition cylinder from 97 plymouth voyager minivan. The key has broken off in the cylinder and the steering column is locked. Have taken off the shroud around the cylinder and now cannot seem to get the cylinder out without a torx screwdriver. Is there any other way and if not where do you find one of those torx drivers?

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  • Plymouth Master
  • 12,104 Answers

Torx drivers can b found at any hardware ,auto ,where most tools are sold but before u do all that pick up a set of small picks like used in removing o-rings u should b able to fit one of the angled ones in cylinder and remove broken piece

Posted on Sep 25, 2009

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Need to replace ignition cylinder. no keys


This is not an easy repair due to anit theft requirements. need to chisel off bolts.

Section 11-04: Steering Column 1997 Probe Workshop Manual REMOVAL AND INSTALLATION Procedure revision date: 05/17/2000
Ignition Switch Lock Cylinder Removal
  1. Remove the steering wheel (3600). Refer to the procedure in this section.
  1. Remove the four lower steering column shroud screws.


    j5021c.gif

  1. Separate the upper and lower steering column shrouds.
  1. Remove the ignition switch lock cylinder illumination miniature bulb from the lower steering column shroud.
  1. Remove the upper and lower steering column shrouds.
  1. Remove the multi-function switch (13K359). Refer to Section 11-05 for the removal and installation procedure.
  1. If equipped, remove the ignition/shifter interlock cable screw.
  1. Disconnect the ignition/shifter interlock cable (3F719) from ignition switch lock cylinder (11582).
  1. Use a chisel to remove the two ignition switch lock cylinder bolts.
  1. Remove the ignition switch lock cylinder from the steering column.
  1. Disconnect the ignition key reminder switch electrical connector.
  1. If necessary, remove the ignition key reminder switch.


    j5028b.gif

Installation
NOTE: Use new ignition switch lock cylinder bolts. Tighten the bolts until the bolt heads break off. Check for proper ignition switch (11572) operation.

To install, reverse the removal procedure.

Mar 25, 2011 | 1997 Ford Probe

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How do I replace the ignition switch were is it located


you will find clear pictures here;
http://www.stolenandrecovered.com/index.php



Ignition Switch & Lock Cylinder
  • REMOVAL & INSTALLATION
printpage_icon.gif


Removal & Installation

  1. Before servicing the vehicle, refer to the Precautions section.
  2. Disconnect battery negative cable from remote negative terminal on shock tower and properly isolate to prevent accidental reconnection.
  3. Remove or disconnect the following:

    Steering column upper and lower covers Key ring antenna Steering lock cylinder
  4. Insert the key in the steering lock cylinder and turn it to the "ACC" position.
  5. Using a small Phillips head screwdriver, pull the steering lock cylinder toward you.

To install:
  1. Install or connect the following:

    Ignition switch to steering column Steering lock cylinder to ignition switch Key ring antenna to ignition switch Steering column upper and lower covers
  2. cheap_repair_1.gif

Jan 15, 2011 | 1999 Plymouth Breeze

1 Answer

How do you replace the ignition key switch for a '96 chevy diesel 1 ton 4wd pickup truck?


Ignition Switch Removal & Installation To Remove:
  1. Remove the steering column trim covers.
  2. Remove the wire harness from the retainers as needed.
  3. Slide the 2 connectors of the multifunction switch assembly out from the bulk head connector.
  4. Detach the key alarm connector from the lock assembly.
  5. Remove the ignition switch mounting screws and the ignition switch from the steering column.
Ignition switch removal/installation gm-08-00-1141.gif

To Install:
  1. Install the ignition switch on the lock module.
    • Tighten the screws to 42 lb in (4.7 Nm).
  2. Install the key alarm connector on the lock module.
  3. Slide the turn signal and multifunction switch connectors into the bulkhead connector.
  4. Install the harness in the original retainers.
  5. Install the steering column trim covers.
---
Ignition Lock Cylinder Removal & Installation To Remove:
  1. Disconnect the negative cable from the battery.
  2. Disable the supplemental inflatable restraint (SIR) system.
  3. Remove the steering column trim covers.
  4. Turn the ignition lock cylinder to the run position.
  5. Using an awl with a bent tip, insert the tip into the access hole of the ignition lock cylinder.
  6. Turn the lock cylinder to start and push down and hold the lock cylinder retaining pin.
  7. Release the lock cylinder to the run position and withdraw the cylinder from the steering column.
Ignition lock cylinder removal gm-08-00-1139.gif

To Install:
  1. Align the slot in the steering column to the tab on the lock cylinder and install the lock cylinder until it locks in place.
  2. Install the steering column trim covers
  3. Connect the negative cable to the battery
  4. Check for correct operation
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Oct 08, 2010 | Chevrolet 3500 Cars & Trucks

1 Answer

How do I change the ignition switch in my 93 plymouth van?


FIRST OF ALL, TURN OFF RADIO,DISCONNECT NEGATIVE BATTERY CABLE. IF EQUIPPED WITH TILT STEERING COLUMN,REMOVE TILT LEVER.CAREFULLY REMOVE THE UPPER AND LOWER STEERING COLUMN COVERS. REMOVE THE 3 TAMPER PROOF TORX IGNITION SWITCH MOUNTING SCREWS USING SNAP ON TOOL TTXR15A2 OR EQUIVALENT. GENTLY PULL THE SWITCH AWAY FROM THE COLUMN AND REMOVE THE 2 ELECTRICAL CONNECTORS FROM THE IGNITION SWITCH. WITH THE KEY IN THE LOCK POSITION, DEPRESS THE KEY CYLINDER RETAINING PIN FLUSH WITH THE KEY CYLINDER SURFACE. ROTATE THE KEY CLOCKWISE TO THE OFF POSITION THE KEY CYLINDER SHOULD NOW BE UNSEATED. ROTATE THE KEY CYLINDER COUNTER CLOCKWISE BACK TO THE LOCK POSITION, AND REMOVE THE LOCK CYLINDER. ( TO INSTALL ) CONNECT THE ELECTRICAL CONNECTORS TO THE IGNITION SWITCH. BE SURE THE CONNECTORS ARE SECURELY LOCKED IN PLACE. MOUNT THE IGNITION SWITCH TO THE COLUMN 3 SCREWS FOR VECHICLES WITH THE TILT STEERING COLUMN THE SHIFTER MUST BE IN THE PARK POSITION AND THE PARK LOCK DOWEL PIN AND THE COLUMN LOCK FLAG MUST BE INDEXED BEFORE THE SWITCH IS INSTALLED. PLACE SHIFTER IN THE PARK POSITION. PLACE THE IGNITION SWITCH IN THE LOCK POSITION. THE SWITCH IS IN THE LOCK POSITION WHEN THE STEERING COLUMN LOCK FLAG IS PARALLEL TO THE IGNITION SWITCH TERMINALS. POSITION THE PARK LOCK DOWEL PIN OF THE IGNITION SWITCH SO IT ENGAGES THE STEERING COLUMN PARK LOCK SLIDER LINKAGE. APPLY A LIGHT COATING OF GREASE TO THE PARK LOCK DOWEL PIN AND THE COLUMN LOCK FLAG. POSITION THE IGNITION SWITCH AGAINST THE LOCK HOUSING OPENING ON THE STEERING COLUMN. BE SURE THE SWITCH PARK LOCK DOWEL PIN ENTERS THE SLOT IN THE PARK LOCK SLIDER LINKAGE INSTALL THE RETAINING SCREW AND BRACKET. TORQUE THE SCREW TO 26 INCH LBS. INSTALL THE STEERING COLUMN COVERS AND THE TILT LEVER IF REMOVED. WITH THE KEY CYLINDER AND THE IGNITION IN THE LOCK POSITION INSTALL THE KEY CYLINDER INTO THE SWITCH UNTIL IT BOTTOMS. RECONNECT THE NEGATIVE BATTERY CABLE AND THE CHECK THE IGNITION SWITCH FOR PROPER OPERATION OF HALO LIGHT SHIFT LOCK IF EQUIPPED AND COLUMN LOCK.ALSO CHECK FOR PROPER OPERATION OF THE IGNITION SWITCH ACCESSORY, LOCK OFF, RUN AND START FUNCTIONS.

Sep 18, 2010 | 1993 Plymouth Voyager

2 Answers

I have a 99 voyager and the ignition will not turn how do I remove it


Here's a copy of a service bulletin on your problem.

I'll bet the dealer says $300 for parts and 2 hrs labor.:screwy:

Ignition Key - Will Not Turn And/Or Cannot Be Removed
NUMBER: 23-23-00
GROUP: Body
DATE: JUNE 30, 2000
SUBJECT:
Ignition Key Will Not Turn And/Or Cannot Be Removed
MODELS:
1997 - 2000 (NS) Town & Country/Caravan/Voyager
OVERVIEW:
This bulletin involves performing one or any combination of the following procedures; cutting a new ignition key, and/or adjusting transmission shifter cable, and/or replacing the ignition lock cylinder and/or replacing the ignition lock housing and switch assembly.
SYMPTOM/CONDITION:
1. Cannot turn the ignition key when attempting to start vehicle, this condition may be intermittent.
2. Unable to remove the ignition key from the lock cylinder.
PARTS REQUIRED:
AR(1)04778115 Key
AR(1)05003843AB Cylinder, Ignition Lock
AR(1)04690523 Assembly, Ignition Switch and Lock Housing
EQUIPMENT POSSIBLY REQUIRED:
Key Cutter such as Pentastar Service Equipment (PSE) IL-MK1-P2627 or
IL-ECM-100
T-27 Torx Bit
T-25 Torx Bit
T-10 Tamper Resistant Torx Bit
SR-706059 Lock Cylinder Build Kit, Pentastar Service Equipment (PSE)
DIAGNOSIS/REPAIR PROCEDURE:
DOES NOT REQUIRE HOISTS OR OTHER FULL SERVICE FACILITY SPECIAL EQUIPMENT. THIS REPAIR IS COMPATIBLE WITH DAIMLERCHRYSLERS MOBILE SERVICE PROGRAM.
SYMPTOM/CONDITION ONE
1. Ensure the steering wheel is centered and the vehicle is positioned on a level surface.
2. Disconnect the negative battery cable.
3. Insert ignition key into the ignition lock cylinder and attempt to rotate the key to the start position and then the accessory position.
4. If the key does not turn, remove the key from the lock cylinder and rotate it 180°. Reinsert the key into the lock cylinder and attempt to rotate the key. If the key does not turn skip to step 14. If the key does turn make a new key.
NOTE: USE THE KEY CODE ON THE VEHICLE INVOICE TO CORRECTLY CUT THE NEW KEY. KEY CODES ARE ALSO AVAILABLE USING THE D.I.A.L. SYSTEM, MAIN MENU OPTION 13. DO NOT USE A KEY DUPLICATOR TO MAKE THE NEW KEY.
5. Insert the new ignition key into the ignition lock cylinder and attempt to rotate the key to the start position and then the accessory position.
6. If the key turns, remove the key from the lock cylinder and turn it over 180°and reinsert the key into the lock cylinder. Attempt to rotate the key.
7. If the key turns, repeat steps 5 and 6 ten times. If the key continues to rotate smoothly the repair is complete. If the key fails to turn smoothly at each rotation attempt, continue to step 8.
8. Remove the ignition lock cylinder using the procedure outlined on page 8D-29 of the 2000 Town & Country, Caravan and Voyager Service Manual (Publication No. 81-370-0005). DO NOT ATTEMPT TO DISASSEMBLE THE Lock CYLINDER.
9. Build a new lock cylinder to the key code on the vehicle invoice, using the instructions in the Pentastar Service Equipment SR-706059 Lock Cylinder Build Kit.
10. Install the new ignition lock cylinder using the procedure outlined on page 8D-29 of the 2000 Town & Country, Caravan and Voyager Service Manual (Publication No. 81-370-0005).
11. Insert the new ignition key into the new ignition lock cylinder and attempt to rotate the key to the start position and then the accessory position.
12. If the key turns, remove the key from the lock cylinder and turn it over 180°and reinsert the key into the lock cylinder. Attempt to rotate the key.
13. If the key turns, repeat steps 11 and 12 ten times. If the key continues to rotate smoothly the repair is complete. If the key fails to turn smoothly at each rotation attempt, continue to step 14.
14. Remove the ignition lock housing and ignition switch as an assembly using the procedure outlined beginning on page 19-47 of the 2000 Town & Country, Caravan and Voyager Service Manual (Publication No. 81-370-0005).
NOTE: SKIP STEPS 13 AND 14 OF THE SERVICE MANUAL REMOVAL PROCEDURE SO THE IGNITION LOCK HOUSING AND IGNITION SWITCH ARE REMOVED AS AN ASSEMBLY.
15. Install a new ignition lock housing and ignition switch assembly, p/n 04690523, using the procedure outlined beginning on page 19-49 of the 2000 Town & Country, Caravan and Voyager Service Manual (Publication No. 81-370-0005).
NOTE: PRIOR TO PERFORMING STEP 2 OF THE SERVICE MANUAL LOCK HOUSING INSTALLATION PROCEDURE, INSTALL THEN REMOVE THE TWO LOCK CYLINDER HOUSING MOUNTING SCREWS INTO THE LOCK HOUSING MOUNTING HOLES TO CREATE THE THREADS IN THE HOLES.FAILURE TO CREATE THE MOUNTING HOLE THREADS PRIOR TO INSTALLATION TO THE STEERING COLUMN MAY CAUSE MISALIGNMENT OF THE LOCK HOUSING TO STEERING COLUMN AND DAMAGE BINDING OF STEERING COLUMN MAY RESULT.
STEPS 5 AND 6 OF THE SERVICE MANUAL INSTALLATION PROCEDURE FOR THE LOCK HOUSING ARE NOT NECESSARY FOR THIS TSB PROCEDURE.
WHEN PERFORMING STEP 9 OF THE SERVICE MANUAL PROCEDURE USE THE NEW LOCK CYLINDER THAT WAS BUILT IN STEP 9 OF THE SYMPTOM/CONDITION ONE DIAGNOSIS / REPAIR PROCEDURE OF THIS BULLETIN.
16. Insert the new ignition key into the new ignition lock cylinder and attempt to rotate the key to the start position and then the accessory position.
17. If the key turns, remove the key from the lock cylinder and turn it over 180°and reinsert the key into the lock cylinder. Attempt to rotate the key.
18. If the key turns, repeat steps 16 and 17 ten times. If the key continues to rotate smoothly the repair is complete.
SYMPTOM/CONDITION TWO
1. Check the operation of the shift lever. The shift lever should fall freely away from the driver when it is brought up into the Park position.
2. If the shift lever does not seat fully up and away from the driver the column will not allow the key to be removed.
3. If binding of the shift lever is discovered, adjust the transmission shift cable using the procedure outlined on page 21-114 of the 2000 Town & Country, Caravan and Voyager Service Manual (Publication No. 81-370-0005).

Jun 01, 2010 | 1999 Plymouth Grand Voyager

1 Answer

I need advice on how to get the ignition switch out to replace it


Hope this helps you! Please don't forget to rate....thanks!!


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Ignition switch installation-1984-90 models


  1. Disconnect the negative battery cable.
  2. Remove the steering column cover.
  3. If equipped with automatic transaxle, position the gear selector into DRIVE and disconnect the indicator cable.
  4. Remove the lower panel reinforcement.
  5. Drop the steering column for switch replacement.
  6. Disengage the wiring connector from the ignition switch.
  7. Position the ignition lock cylinder into the LOCK position.
  8. Tape the ignition switch rod to the steering column to prevent the rod from falling out of the lock cylinder assembly.
  9. Remove the screws attaching the ignition switch to the column jacket.
  10. Remove the ignition switch by rotating the switch 90 degrees and pulling up to disengage from the rod.
To install:
  1. Rotate the switch 90° and push down to engage the rod.
  2. Install the screws to the ignition switch mounting plate but do not tighten.
  3. Remove the tape holding the rod to the column.
  4. Adjust the switch by pushing up on the switch to take up rod system slack. This must be done with the key cylinder in the LOCK position and the key removed.
  5. Tighten the screws attaching the switch to the column.
  6. Connect the wiring connector to the ignition switch.
  7. Install the steering column.
  8. Install the steering column cover.
  9. Connect the negative battery cable.

May 11, 2010 | 1990 Plymouth Grand Voyager

1 Answer

Ignition switch replacment


Ignition Switch REMOVAL & INSTALLATION The ignition switch is located at the bottom of the ignition key cylinder body. To remove the ignition switch, first remove the ignition lock cylinder.

1993–99 Golf and Jetta
  1. Disconnect the negative battery cable.
  2. Center the steering wheel.
  3. Remove the air bag.
  4. Remove the steering column switches.
  5. If the vehicle is equipped with an automatic transmission, detach the shift lock cable from the lock cylinder housing.
  6. Remove the adapter sleeve from the steering column.
  7. Remove the spring and horn contact ring from the steering column assembly.
  8. Detach the sheer bolt.
  9. Insert the ignition key and unlock the cylinder, then detach the wiring connectors.
  10. Once all wiring has been detached, slide the housing off the steering column.
  11. Mark and drill the lock cylinder as shown and described in the above procedure.
  12. Compress the stop spring and pull the lock cylinder out of the steering column housing.
  13. Put the new lock cylinder into the steering lock housing.
  14. Insert the key into the lock cylinder.
  15. While you gently turn the key, insert the lock cylinder fully into the housing.
  16. The rest of the installation procedure is the reverse of removal. NOTE: Always use a new shear pin when installing the lock cylinder.

Jun 25, 2009 | 1998 Volkswagen Jetta

1 Answer

New Ignition Cylinder doesnt click in?


Lock Cylinder Functional
Removal
  1. NOTE: The following procedure applies to vehicles that have functional ignition switch lock cylinders (11582), lock cylinder keys are available for these vehicles or the lock cylinder key numbers are known and the proper key can be made.

    Disconnect battery ground cable (14301). Refer to Section 14-01 .
  1. Turn ignition switch lock cylinder to RUN position.
  1. Place a 3.17 mm (1/8-inch) diameter wire pin or small drift punch in hole in lower steering column shroud (3530) under ignition switch (11572). Press retaining pin while pulling out on ignition switch lock cylinder to remove it from steering column lock cylinder housing (3511).
Installation
  1. Install ignition switch lock cylinder by turning it to RUN position. Insert ignition switch lock cylinder into steering column lock cylinder housing. Make sure ignition switch lock cylinder is fully seated and aligned in interlocking washer before turning ignition switch lock cylinder to OFF position. This will permit cylinder retaining pin to extend into steering column tube flange hole.
  1. Rotate ignition switch lock cylinder, using lock cylinder key, to ensure correct mechanical operation in all positions.
  1. Connect battery ground cable.

Apr 03, 2009 | 1995 Ford Taurus

1 Answer

Key stuck in ignition Plymouth passenger Van 97


You need to find a way to replace the lock cylinder. Will the key tap in all the way to turn it? That would make it easier to get the cylinder out.

Jan 20, 2009 | 1996 Plymouth Voyager

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