Question about 2005 Mini Cooper

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Need to know how to get caliper to release once new brake pads are installed on rear brakes of 2005 mini cooper Thx

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You need to squeeze the piston in with a 'C' clamp, with the brake pad on it and then slide the caliper over the rotor.

Posted on Sep 11, 2009

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I noticed little smoke coming from the right passenger side wheel after using breaks. I lifted the the car and took off the wheel but it feels a bit tight to rotate the disc.


Front or rear?
The Sounds like the caliper might be sticking. Is the wheel getting hot?
The rear brake has the emergency brake incorporated in it.
You need a special tool to retract the caliper it spins it back in while it presses.
Take the caliper off and clean and lube the guide pins with a grease for brake parts like Permatex 24115 Ultra Disk Brake Caliper Lube High-Temp Silicone. If rusted, replace the parts.
Make sure all the rubber protectors are in good shape if not replace them. They keep moisture from rusting the brake parts. If the caliper is frozen, just buy a new assembly and install it. Here a video that should help!
Rear Brake Pads Rotor Replacement 2006 2013 Mini Cooper

Jun 03, 2015 | 2008 Mini Cooper S

1 Answer

How to reset service indicator light on 2005 Mini cooper S


low fluid level will keep the light on also the pad wear sensors need to be replace once the pads have worn down to the sensor they are not resetting sensors

Aug 14, 2012 | Cars & Trucks

2 Answers

How to change brake pad and check rotors


Brake Pads Removal & Installation Front for_car_toy_cam_02-04_sst_frt_dsc_asm.gif

To Remove:
  1. Drain brake fluid to ½ full level in reservoir.
  2. Remove the front wheels. toy_car_cam_frontbrakepads.gif

  3. Remove the front brake caliper assembly.
  4. Remove the 2 anti-squeal shims from each of the 2 brake pads.
  5. Remove the wear indicator from each of the 2 brake pads.
To Install:
NOTE: When replacing worn pads, the anti-squeal shims must be replaced together with the pads.
toy_car_cam_frontbrakepads.gif

  1. Using a large C clamp or equivalent press piston into the caliper.
  2. Apply disc brake grease to the inside of each anti-squeal shim.
  3. Install the anti-squeal shims on each pad.
  4. Install the pad wear indicator clip to the pads.
  5. Install the pads with the pad wear indicator plate facing upward.
  6. Install the brake caliper with the 2 mounting bolts. Torque the bolts 25 ft-lb (34 Nm).
  7. Install the front wheels.
  8. Fill the master cylinder with new clean brake fluid.
  9. Pump the brake pedal several times to seat the brake pads.
Rear TMC made rear brake components toy_car_cam_tmcrearbrakes.gif

TMMK made rear brake components toy_car_cam_tmmkrearbrakes.gif

To Remove:
  1. Drain the brake fluid to ½ full level in reservoir.
  2. Remove the rear wheels.
  3. Remove the caliper slide pins.
  4. Remove the caliper slide pin bushings (TMMK made) (Kentucky).
  5. Remove the rear brake calipers.
  6. Remove the 2 brake pads with the anti-squeal shims.
  7. Remove the anti-squeal shims and pad wear indicators from brake pads.
To Install:
  1. Using a large C clamp or equivalent press the piston into the caliper.
  2. Coat both sides of the outer anti-squeal shim with pad grease.
  3. Install anti-squeal shims to each pad.
  4. Install wear indicators on the 2 brake pads.
  5. Install the caliper slide pin bushings (TMMK made) (Kentucky).
  6. Install the rear brake caliper with the slide pins. Torque the slide pins as follows:
    • TMC made (Japan): Torque the caliper slide pin 25 ft-lb (34.3 Nm)
    • TMMK made (Kentucky): Torque the caliper slide pin 34 ft-lb (47 Nm)
  7. Fill the master cylinder with new clean brake fluid.
  8. Pump the brake pedal several times to seat the brake pads.
  9. Install the rear wheels.
prev.gif next.gif Brake Rotor Removal & Installation Front To Remove:
  1. Remove the front wheels.
  2. Remove the front brake caliper assembly.
  3. Remove the front brake pads.
  4. Remove the 2 bolts and caliper mounting bracket.
  5. Place match marks on the disc and axle hub.
  6. Remove the front wheel disc.
To Install:
  1. Align the match marks and install the front disc.
  2. Install the brake caliper mounting bracket. Torque the bolts 79 ft-lb (107 Nm).
  3. Install the brake caliper. Torque the bolts 25 ft-lb (34 Nm).
  4. Install new gaskets and connect the brake hose to the caliper with the banjo fitting bolt. Torque the fitting bolt 22 ft-lb (29.4 Nm).
  5. Fill the reservoir with brake fluid.
  6. Bleed the brake system.
  7. Install the front wheel.
Rear To Remove:
  1. Remove the rear wheels.
  2. Remove the brake caliper assembly.
  3. Remove the brake pads.
  4. Remove the 2 bolts and the caliper mounting bracket.
  5. Place match marks on the disc and axle hub.
  6. Remove the rear disc.
To Install:
  1. Align the match marks and install the rear disc.
  2. Install the rear brake caliper mounting bracket. Torque the bracket bolts as follows:
    • TMC made (Japan): Torque the bracket bolt 46 ft-lb (61.8 Nm)
    • TMMK made (Kentucky): Torque the bracket bolt 34 ft-lb (47 Nm)
  3. Install the rear brake caliper with the slide pins. Torque the slide pins as follows:
    • TMC made (Japan): Torque the caliper slide pin 25 ft-lb (34.3 Nm)
    • TMMK made (Kentucky): Torque the caliper slide pin 32 ft-lb (43 Nm)
  4. Install new gaskets and connect the brake hose to the caliper with the banjo fitting bolt. Torque the fitting bolt 22 ft-lb (29.4 Nm).
  5. Fill the reservoir with brake fluid.
  6. Bleed the brake system.
  7. Install the rear wheel
prev.gif next.gif

Jan 25, 2011 | 2007 Toyota Camry

1 Answer

Replace rear brake pads


Rear disc brake pads offer better performance and are not as affected by moisture like conventional brake shoe style brakes are. Rear disc brakes are similar to front disc brakes. The main difference is that rear disc brake systems must incorporate the emergency brake system. There are two methods widely used for the emergency brake with rear disc systems. The first system is a brake shoe inside the brake disc that is actuated by the emergency brake lever. The second is a screw style actuator inside the brake caliper. When activated the brake pads are forced into the brake disc and held tightly by the emergency brake lever.
READ COMPLETELY BEFORE STARTING
Step 1 - Identify Rear Disc Brake Components
rear_brake_pads.jpg Rear disc brake assembly includes; rear brake disc, rear brake pads, brake caliper mount and a caliper mounting screw. (Note: Some vehicles do not have the rotor mounting screw.)
Step 2 - Removing the Rear Brake Caliper Mount Bolts
rear_brake_pads_2.jpg To replace rear brake pads and rotors the rear brake caliper needs to be removed. First loosen the rear brake caliper mount bolts and remove them. Turn counter clockwise.
Step 3 - Lift Rear Brake Caliper from The Caliper Mount
rear_brake_pads_3.jpg After the caliper mount bolts have been removed, gently lift the brake caliper from the caliper mount. Inspect the caliper slides; they should move freely in the caliper mount. Remove rear brake pads and hardware.

Step 4 - Removing Caliper Mount Bolts
rear_brake_pads_4.jpg With a socket wrench or other appropriate removal tool, loosen the rear brake caliper mounting bolts. Remove bolts and lift the caliper mount and remove it from the vehicle. Remove the retaining screw from the disc mounting hole. Tap the rotor gently to release any rust that has accumulated between the rotor and bearing hub. Lift brake rotor from wheel hub holding on tightly, using both hands. You do not want to drop the rotor.

Step 5 - Removing Rear Brake Rotor
rear_brake_rotor.jpg Remove the retaining screw from the disc mounting hole, tap the rotor gently to release any rust that has accumulated between the rotor and bearing hub. Lift brake rotor from wheel hub, hold on using both hands and do not drop.

Step 6 - Install New Brake Rotor
rear_brake_rotor_2.jpg Check the new rotor against the old brake rotor to make sure they are the same size. Clean the mating surface on the wheel hub before the new brake rotor is installed. Reinstall rotor retainer screw.
Step 7 - Reset Rear Brake Caliper
rear_brakes_7.jpg Before new brake pads can be installed, the rear brake caliper must be reset. The reset tool winds the piston back into position so the new brake pads will fit. This style of brake caliper will not compress with a clamp tool; it can only be reset with the proper reset tool.
Step 8 - Reinstall Rear Caliper Mount and Install New Rear Brake Pads
rear_brake_rotor_3.jpg After the caliper has been reset, reinstall caliper mounting bolts and make sure the bolts are tight. Then match up the old brake pads to the new brake pads. They should be exactly the same except, of course; the old ones will be worn out. Check the new brake pads for proper fit and install any brake hardware that is required.
Step 9 - Remount Rear Brake Caliper
rear_brake_rotor_4.jpg Reinstall the brake caliper, align brake pad hardware and reinstall caliper mounting bolts. (Note: align the rear peg of the brake pad to the groove in the caliper piston.) Recheck and retighten all caliper and caliper mount bolts. Bleed brake system to relieve any air in the system. Before driving the vehicle, push the brake pedal down and let it up slowly. This operation forces the brake pads to travel to the brake rotors. DO NOT DRIVE VEHICLE until proper brake pedal operation resumes. When test driving vehicle listen for any unusual noises during the operation of the brakes.
WARNING! Always have the vehicle under inspection on level ground, in park with the emergency brake on. Always wear protective eyewear, gloves and necessary clothing before inspection or work begins. Never crank an engine over when anyone is near the battery or engine. Always have an operational fire extinguisher close by, obey all first aid instructions in the event of an injury. Never stand in front or behind a vehicle when cranked over or running. When engine is cranked over keep hands and clothing away from rotating components. Never move a car without proper brake pedal operation.

Jun 01, 2010 | 1995 Saab 900

1 Answer

Trick to Mini Cooper 2003 rear brake calipers?


Mini cooper rear calipers pistons must be rotated as they are compressed. As you look at the face of the piston, it is rotated clockwise.

Apr 03, 2010 | 2003 Mini Cooper

2 Answers

How to collapse rear calipers on mini cooper


Did you notice the brake fluid level in the master cylinder before you tried to collapse the calipers? You should see a rise in level as you collapse them (however far they did collapse). If you're not seeing any change in the level (it should fill up) you might have a plugged valve between the caliper and the master cylinder. Loosen the brake fluid line to the caliper and try collapsing it again. If still no go, start dismantling the caliper and look for bent, broken, stuck or mal-adjusted pieces.

Feb 07, 2010 | 2005 Mini Cooper

2 Answers

How do I replace rear brake pads on a 2004 Olds


find out what tool you need to remove bolts for the caliper(2) once you get the bolts out remove caliper. next step remove old pads.then you will need a c clamp to compress piston on the caliper back in then get new pads and install them on caliper easy fix reinstall caliper on to rotor and put bolts back in just observe how the caliper came off

Jan 10, 2010 | 2004 Oldsmobile Alero

2 Answers

Installed new brake pads and roters on a 2005 accord. The brakes run very hot and have a smell. not sure if I have a problem


if it is braking normal no drag-shimmy-vibration /ur brakes are seating will smell until pads and rotor settle

Nov 11, 2009 | Honda Accord Cars & Trucks

1 Answer

I am replacing the rear pads and cannot get the caliper to compress using a c-clamp. Is there something special I need to do or know on my montego 05 car to get the caliper to compress? Sincerely Desperate...


One, take your brake fluid reservoir cap off.
Two, use a thin piece of wood to help you compress the piston on the caliper....do it slow. This way, you don't create a lot of pressure to the reservoir and it won't overflow.
Three, these are the steps to removing and replacing the pads for the rear. It does mention a special tool....but you can use a c-clamp for the same purpose:

Rear To Remove:
  1. Check the brake fluid level in the brake master cylinder reservoir.
  2. If required, remove the fluid until the brake master cylinder reservoir is half full. CAUTION
    Care must be taken when servicing rear brake components without disconnecting the parking brake cable from the brake caliper lever.
  3. Remove the disc brake caliper. Support the caliper with mechanic's wire. CAUTION
    When the brake pads are separated from the brake caliper, new brake pads must be installed. The brake pads are one-time use only.
  4. Remove and discard the brake pads and spring clips from the brake caliper anchor plate. NOTE: Do not remove the anchor plate guide pins. The guide pins are press fit to the brake caliper anchor plate. If the guide pins are damaged a new anchor plate must be installed.
  5. Inspect the brake caliper anchor plate assembly.
  6. Check the guide pins and boots for binding or damage.
  7. Install a new brake caliper anchor plate if it is worn or damaged.
To Install:
NOTE: The left caliper piston turns clockwise and the right caliper piston turns counterclockwise.
  1. Using the special tool, turn and compress the brake caliper piston into the cylinder.
  2. Clean the residual adhesive from the brake caliper fingers and pistons using the specified brake parts cleaner. CAUTION
    Do not allow grease, oil, brake fluid or other contaminants to contact the brake pad or caliper mating surface. Do not install contaminated pads.
    NOTE: Install all the new hardware supplied with brake pad kit.
  3. Install the new spring clips and brake pads.
  4. Position the brake caliper and install the 2 bolts. Tighten caliper bolts to 23 ft-lbs (31 Nm).
  5. If necessary, fill the brake master cylinder reservoir with clean brake fluid.
  6. With the engine running, apply pressure on the brake pedal to seat the brake pads.
  7. Test the brakes for normal operation.

May 17, 2009 | 2005 Mercury Montego

1 Answer

Back brakes


rear brake are just pads. but you will need a piston pusher. go to your local auto store and get a universal piston pusher. should look like a four sided block with peggs sticking out. make sure the e-brake is off, remove the rear wheels, remove the calipers and replace the pads push the pistons in with the universal pusher and reinstall the caliper.

Jan 04, 2009 | 2005 Mini Cooper

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