Question about 2001 Kia Rio

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I have a 2001 kia rio the timeing belt broke i have a new one i need to know how to set the timeing marks.thankyou

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Hi,

Regarding the complete manual, i just found on internet. The manual would be :-

http://ww2.justanswer.com/uploads/JHoop/2008-05-06_123709_timing.pdf

Now,

If you wish me to tell you the concise steps, it would be :-

REMOVAL 1. Disconnect negative battery cable.
2. Loosen powersteering lock bolts and nuts accordingly and remove tensionfrom power steering (P/S) and/or airconditioning (A/C) compressor drive belt.
3. Remove P/S and/or A/C drive belt.
4. Loosen generator mounting bolts and adjusting bolt.
5. Remove generator bolts.
6. Remove water pump pulley.
7. Remove crankshaft pulley.
8. Remove upper and lower timing belt covers.
9. Turn crankshaft so that timing mark on timing belt pulley is aligned with timing mark on engine.
10. Check that "I" mark on intake camshaft pulley isaligned with mark on seal plate and "E" mark on&;nbsp;exhaustcamshaft pulley is aligned with mark on seal plate.


Do not move camshaft or crankshaft once timing marks have been correctly positioned.
11. Loosen tensioner pulley lock bolt.
12. Protect timing belt with a rag.
13. Remove tensioner pulley.
14. Remove timing belt.


Mark the direction of timing belt rotation (on the timing belt) for proper reinstallation.
INSTALLATION 1. Install tensioner pulley.


Replace tensioner spring whenever timing belt is replaced.
2. Pull tensioner pulley to its furthest point and tighten lock bolt.
3. Check that timing mark on timing belt pulley is aligned with timing mark&;nbsp;on engine.
4. Check that "I" mark on intake camshaft pulley is alignedwith mark on seal plate and "E" mark on&;nbsp;exhaust camshaftpulley is aligned with mark on seal plate.


If existing timing belt is being reused, install belt in proper rotation direction marked prior to removal.
5. Install timing belt onto timing belt pulley first, then idlerpulley, exhaust camshaft pulley, intake camshaft pulley, and tensionerpulley in that order.
6. Check that there is no looseness in belt between idlerpulley and exhaust camshaft pulley or between intake and exhaustcamshaft pulleys.
7. Loosen tensioner pulley lock bolt and allow tensioner spring to apply tension to timing belt.


Do not add additional tension.
8. Tighten tensioner pulley lock bolt to specified torque.
Tightening torque:28~38 lb-ft (38~51 N·m, 3.9~5.2 kg-m)
9. Rotate crankshaft two full revolutions (clockwise only) andalign timing mark on timing belt pulley with timing mark on engineblock.
10. Check that "I" mark on intake camshaft pulley and "E" markon exhaust camshaft pulley are aligned with marks on seal plate.
11. If they are not aligned, remove timing belt and start process from tensioner&;nbsp;installation.
12. Measure timing belt deflection by applying moderate pressure midwaybetween camshaft pulleys. If deflection is not correct,repeat from tensioner installation.
Deflection pressure:22 Ib. (98 N, 10 kg)Deflection:0.39~0.50 in. (11~13 mm)
13. Install lower and upper timing belt covers in that order.
Tightening torque:5.8~8.0 Ib-ft (7.9~10.7 N·m, 0.8~1.1 kg-m)
14. Install timing belt guide plate and crankshaft pulley.
Tightening torque:9.0~12.6 lb-ft (12.3~17.2 N·m, 1.3~1.8 kg-m)
15. Install water pump pulley.
Tightening torque:9.0~12.6 lb-ft (12.3~17.2 N·m, 1.3~1.8 kg-m)
16. Install generator belt and adjust the tension.


17. Install P/S and/or A/C drive belt and adjust the tension.
18. Connect negative battery cable.
INSPECTION

Never forcefully twist, turn inside out or bend timing belt. Do not allow oil or grease to come in contact with timing belt.
1. Replace timing belt if it is contaminated with oil or grease.
2. Check timing belt for uneven wear, fraying, peeling, cracking and hardening. Replace timing belt as necessary.


3. Bend timing belt into a "U" shape as shown in figure. Distance "A" must be at least 1.0 in (25 mm).
4. Inspect both idler pulley and tensioner pulley for uneven wear and smooth bearing operation.


5. Inspect camshaft pulleys and timing belt pulley for broken teeth or damage.




Replace any component that shows damage, excessive wear, or that appears prone to a possible failure


Hope i helped you.

Thanks for using ' Fixya ' and have a nice day!!

Posted on Sep 10, 2009

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Click on the following free, direct Link. It has all the Timing Belt Diagrams you will need, complete with Instructional and Directional Diagrams to set your Timing.

Let me know if this helped or if you have additional information or questions. Feel Free to contact me at FixYa.com!


http://www.2carpros.com/car_repair_information/year/2001/make/kia/model/rio/2001_kia_rio_timing_belt_diagram_marks.htm

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