Question about 1991 Dodge Caravan

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I have a 1991 dodge caravan with the 3.3 engine, i just replaced the water pump and need the diagram to put the belt back on, and how to tighten it.

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From 1991-1995 the same belt is used. Here is the diagram and also the tension you can locate it for tightening adjustment. i have a 1991 dodge caravan with the 3.3 engine, i - bdfe331.jpgd9fe295.jpg

Posted on Sep 07, 2009

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I need to replace the water pump on a 1990 2.5 dodge caravan.


WATER PUMP - 3.3/3.8L ENGINE
REMOVAL
Drain Cooling System. Refer to procedure in this section.
Remove accessory drive belt. Refer to procedure in this section.
Remove right front lower fender shield.
Remove water pump pulley bolts and remove pulley.
Remove water pump mounting screws Water Pump - 3.3/3.8L Engine Remove water pump.
Remove and discard O-ring seal.
Clean O-ring groove and O-ring surfaces on pump and chain case cover. Take care not to scratch or gouge sealing surface.
INSTALLATION
Install new O-ring into groove Water Pump Body
Install water pump to chain case cover. Tighten screws to 12 N·m (105 in. lbs.)
Rotate pump by hand to check for freedom of movement.
Position pulley on pump. Install screws and tighten to 30 N·m (250 in. lbs.)
Install accessory drive belt. Refer to procedure in this section.
Install right front lower fender shield.
Refill Cooling System. Refer to procedure in this section.

Aug 14, 2010 | 1990 Dodge Caravan

2 Answers

Water pump Dodge Caravan 3L


Go to any Napa, Autozone,or web info for diagram, as for step by step, here goes. lift right side of van and remove tire and splash shield, drain antifreeze, you need a floor jack to move the front of engine up and down during the process, remove right mount, engine plate, belts, tensioner, pulleys, remove engine timing covers, and expose the timing belt, set the timing to marks as indicated by diagram, remove belt, and remove the pump, while your in there,good idea to cange cams and crank seals. and timing belt. GOD LUCK. RDJRP.

Jul 20, 2010 | 1999 Dodge Caravan

2 Answers

Need step by step to replace water pump on 1997 dodge caravan v-6 3,0 mits. motor...


Chrysler Caravan/Voyager/Town and Country 1996-1999 Water Pump - REMOVAL & INSTALLATION
3.0L Engine
See Figure

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Fig. 3: Water pump mounting detail-3.0L engine
  1. Disconnect the negative battery cable.
  2. Drain the cooling system.
  3. Remove the drive belts. Remove the timing belt covers and the timing belt.
  4. Remove the water pump mounting bolts.
  5. Separate the water pump from the water inlet pipe and remove the water pump.
  6. Inspect the water pump and replace as necessary.

To install:
  1. Clean all gasket and O-ring surfaces on the water pump and water pipe inlet tube.
  2. Wet a new O-ring with water and install it on the water inlet pipe.
  3. Install a new gasket on the water pump.
  1. Install the pump inlet opening over the water pipe and press until the pipe is completely inserted into the pump housing.
  2. Install the water pump-to-block mounting bolts and tighten to 20 ft. lbs. (27 Nm).
  3. Install the timing belt and timing belt covers. Install and adjust the drive belts.
  4. Reconnect the negative battery cable. Fill the cooling system to the proper level with a 50 / 50 mixture of clean, ethylene glycol antifreeze and water.
  5. Run the engine and check for leaks. Top off the coolant level, if necessary.

Hope this help (remember comment and rated this).

Apr 13, 2010 | 1997 Dodge Grand Caravan

2 Answers

Need serpentine belt routing diagram for 1994 Dodge grand caravan


3.3L?
Looking at the engine from front (right side of the Van): Stating at the Top, Going Left to Right and Clockwise:
Over the Alternator
To under the Idle Pulley,
To Over the AC Compressor.
To the Left Side of the Water Pump.
To the Right side and Under the Crankshaft Pulley
To the Right side and Over and Down the Tensioner
To Under the Power Steering Pump
And Back up-to the Left side of the Alternator.
Advise when puting it on:
Put the Belt around everything else accept for the Alternator. After it is around all the rest of the Pulleys - Pull the belt up - tight from the Power steering Pump and the Idle Pulley to form a loop, holding the Belt close to the Altenator Pulley.
Using the 15mm wrench or belt tensioner bar - rotate the Tensioner Pulley towards the front of the Van and then place the belt over the Alternator.
Let me know if this helped or if you have additional information or questions. Feel free to contact me at FixYa.com!

Jan 21, 2010 | 1994 Dodge Grand Caravan

1 Answer

Repair water pump 91 dodge caravan


replace? disconnect the negative battery cable from the battery, remove the serpentine belt, drain the radiator, remove the upper radiator hose to let the coolant drain from the engine, remove the hoses on the pump, remove the bolts holding the water pump on (if you're not sure which one, look at the belt diagram in the engine compartment on the passenger side. keep in mind, some coolant will still be in there), remove the pump (may need to knock it loose. do not use a screwdriver to pry it off. this will damage the metal and will not make a proper seal), gently remove all of the leftover seal from the engine, replace the seal and the pump, hand tighten all of the screws, then tighten them down, replace the hoses, fill the radiator with a 50/50 mixture of antifreeze and water, reconnect the battery, start it up. top off the radiator if necessary. put some extra in the overflow tank.

Jan 06, 2010 | 1999 Dodge Grand Caravan

1 Answer

Dodge 2000 minivan,water pump leaking


Make sure it's cool, pop the radiator cap, Remove the shield on the passenger side between the tire and front of engine. Relieve the tension on the serp belt,draw yourself a diagram of the pulleys and belt routing in case the sticker is gone on the strut tower, remove the serp belt. Take the bolts out of the pulley on the front of the water pump (3). Remove the lower radiator hose at the front cover to drain the coolant. Remove the 6 mm bolts holding the water pump to the front cover housing. tap on the pump with a rubber hammer. Install a new gasket on the new pump, and a weap hole diverter in the pump (round black about hte size of a quarter), use old one if there's no new one. Install pupm and tighten bolts snug with a 1/4" ratchet. Install pulley and 3 bolts. Install belt, top off radiator with 50/50 mix green coolant. start engine and run to operating temperature,make sure the belt is seated in all of the pulleys and is running true, radiator fans should come on. Shut engine down and let cool overnight. Check level in radiator and overflow bottle, top off as necessary.

Aug 26, 2009 | 2000 Dodge Caravan

1 Answer

Need to replace oil pump assembly


Remove the Oil Pump
1.
Step 1

Drive your Dodge Caravan up onto ramps or lifts so you have room to work as you pull out the oil pump. You could also use a jack, but make sure you brace the front wheels and engage the parking break so the car doesn't roll.
2.
Step 2

Disconnect the negative battery cable on your Dodge Caravan. Drain the engine oil and coolant into separate pans. Take the vehicle off the ramps or lifts. Remove the accessory drive belts and use an engine support tool to hold the weight of the engine.
3.
Step 3

Take out the right engine mount and bracket. Take off the timing belt cover and loosen the bolts on the timing belt tensioner. Remove both the tensioner and the timing belt then raise the vehicle back on the ramps or lifts.
4.
Step 4

Take out the oil pan assembly and remove the oil pump pick-up and the O-ring. Take the crankshaft damper out with a good puller. Use a puller to also draw the crankshaft sprocket from the front of the crankshaft.
5.
Step 5

Loosen the bolts on the oil pump and take them off. Remember where they were since you'll need to replace them later. Unscrew the relief valve.
Install the New Oil Pump
6.
Step 1

Clean all the parts to remove contaminants and debris then install the inner rotor. Make sure the chamfer faces the cast iron oil pump cover on the back. Torque the bolts to 105 in. lb.
7.
Step 2

Install the relief valve, followed by the spring, gasket and cover cap. The cover cap should be tightened to 40 ft. lb.
8.
Step 3

Fill the rotor cavity with clean engine oil to prime it then insert a new O-ring seal into the oil pump. Put Mopar Gasket Maker or equivalent anaerobic type gasket sealer on the flange of the oil pump body.
9.
Step 4

Align the oil pump rotor flats with the flats on the crankshaft and install the pump slowly, tightening the fasteners to 20 ft. lb. Add the new front oil seal and install it with the spring side facing the inside of the engine. Even it out with the engine cover.
10.
Step 5

Install the crankshaft sprocket with the special sprocket tool. Put on the oil pump pick-up tube and O-ring and torque the bolt to 20 ft. lb.
11.
Step 6

Insert the oil pan and install a new oil filter. Lower your vehicle then install the timing belt and covers and crankshaft damper with a tool specialized for the 2 mm by 1.75 by 150 mm bolt. Tighten the center bolt to 105 ft. lb.
12.
Step 7

Put on the accessory drive belts and adjust them to the right tension. Put on the engine mount and bracket then take out the engine support tool.
13.
Step 8

Add fresh oil to the engine and refill the cooling system. Use a 50/50 mixture of clean, ethylene glycol antifreeze and water in the cooling system. Start your engine and check for leaks.

May 21, 2009 | 2000 Dodge Caravan

1 Answer

Need diagram for serpentine belt for dodge caravan 1991 free online


My sincere apologies for the delayed response.
I am personally going back to answer your unanswered questions.
I have only been a free contributor to this site for the past 4-months.

I do not know if you still need this information, but I am going ahead and answering it anyway. You may want to Print the Diagrams for future use.

CLICK
on the following LINK. It has the Belt Diagrams you will need.

If you would: Before Clicking: Let me know if this helped you, or if you have any additional information or questions. Feel Free to contact me at FixYa.com!

Again my apologies...
For the 1991 Dodge Grand Caravan:
http://www.2carpros.com/car_repair_information/year/1991/make/dodge/model/grand_caravan/1991_dodge_grand_caravan_drive_belt_routing_diagram.htm

May 17, 2009 | 2005 Dodge Caravan

2 Answers

How to tension a serpentine belt


the tensioner is spring loaded it may be stuck

Apr 23, 2009 | 1996 Dodge Caravan

2 Answers

Dodge 2005 Grand Caravan water Pump replacement


JUST COMPLETED THIS JOB TODAY. MAKE SURE THE ENGINE HAS COOLED DOWN . IT TOOK APPROX 2 1/2 HRS. DISCONNECT THE NEGATIVE POST ON THE BATTERY. JACK UP PASSENGER SIDE FRONT AND SUPPORT ON JACK STANDS. REMOVE PASS. FROUNT TIRE. DRAIN RADIATOR INTO CONTAINER FOR PROPER DISPOSAL OR REUSE. USING FLOOR JACK PROVIDE SLIGHT TENSION ON OIL PAN WITH A SHORT 2 X 4 WOOD PIECE TO PROTECT OIL PAN. LOOSEN 3 ENGINE MOUNT BOLTS ON PASS. SIDE OF ENGINE COMPARTMENT. ALLOW APPROX 1" BETWEEN SHOULDER OF BOLTS AND MOUNT. LOWER ENGINE UNTILL BOLTS ARE SET ONTO MOUNT. REMOVE ENGINE SPLASH SHIELD INSIDE WHEEL WELL OF REMOVED TIRE. LOCATE WATER PUMP AND LOOSEN 3 PULLEY MOUNTING BOLTS (THIS IS WHILE BELT IS ON PULLEY) REMOVE SURPENTINE BELT AND CONTINUE TO FULLY REMOVE THE PUMP PULLEY. IT WONT COME OUT AS THE PUMP & PULLEY HAVE TO COME OUT TOGEATHER. REMOVE 5 WATER PUMP BOLTS AND CAREFULLY WORK WATER PUMP OUT BETWEEN THE ENGINE AND VEHICLE FRAME. CLEAN ALL MATING/GASKET SURFACES AND BOLTS. USING A SMALL AMOUNT OF TACKY SEALENT TO INSURE THE NEW WATER PUMP SEAL STAYS IN PLACE, THE INSTALL IS PRITTY MUCH THE REVERSAL OF REMOVAL.

GOOD LUCK, REMEMBER TO TIGHTEN ALL BOLTS TO MFR SPECS AND BLEED THE AIR OUT OF THE COOLANT AS REQUIRED.

Mar 30, 2009 | 2005 Ford F-150

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