Question about 2001 Mitsubishi Montero

1 Answer

Mitsubishi Montero (Pajero in Australia) fan belt auto tensioner.

I have an Australian based Mitsubishi Pajero (Montero)NM model with 6G7 engine, serpentine belt and auto tensioner. The manual p11A-17 has tensioner removal instructions which indicate rotating the tensioner with a socket handle, locking it in position with an allen key and removing the holding bolt. I'm concerned that the tensioner is still under tension and that something will give when I undo the bolt. I also concerned about the replacement method?

Posted by on

  • 1 more comment 
  • mads_borvin Sep 04, 2009

    Thanks, but I have tried this by locking the tensioner, removing the belt from that area, re-inserting the socket handle, taking the strain, removing the Allen key and then gently releasing the tensioner. The tensioner goes to maximum travel but there is still some tension in its spring. The concern is firstly doing some damage in taking it off under the remaining tension, but also how I will get it or a new one back on?

  • mads_borvin Sep 06, 2009

    Thank you very much. Tried this and the removal went well. I had to remove a second bolt that was part of the assembly, end the tensioner came off with no problems. Thanks again.

  • mads_borvin Sep 06, 2009

    Thank you very much. Tried this and the removal went well. I had to remove a second bolt that was part of the assembly, end the tensioner came off with no problems. Thanks again.



1 Answer

  • Level 3:

    An expert who has achieved level 3 by getting 1000 points


    An expert that got 10 achievements.


    An expert that got 5 achievements.

    Vice President:

    An expert whose answer got voted for 100 times.

  • Master
  • 386 Answers

Follow the directions, you will be fine, here is what you do, place the tool to back off tension to remove belt then release tension of tensioner pulley mounting bracket to relaxed position, then break loose mounting bolt that is in the center of the actual pulley itself , then remove pulley, follow the directions in reverse order to reinstall pulley, yes the bracket is under spring tension as long as belt is resting on pulley , but with belt off it is at rest with no tension therefore no danger...

Posted on Sep 03, 2009



1 Suggested Answer

  • 2 Answers

SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

a 6ya Mechanic can help you resolve that issue over the phone in a minute or two.
Best thing about this new service is that you are never placed on hold and get to talk to real repair professionals here in the US.
click here to Talk to a Mechanic (only for users in the US for now) and get all the help you need.

Posted on Jan 02, 2017


Add Your Answer

Uploading: 0%


Complete. Click "Add" to insert your video. Add



Related Questions:

1 Answer

How to replace fan belt on a Mitsubishi pajero

  1. 1 Open the bonnet of the Pajero, and turn the bolt on the centre of the tension pulley with a socket wrench two full rotations. The tension pulley is the pulley directly behind the fan in the upper portion of the front of the engine.
  2. 2 Loosen the adjuster bolt on the tension pulley bracket. This bolt is on the left-hand side, situated in a long horizontal groove.
  3. 3 Slip the fan belt off of the engine. Draw a diagram of the path of the fan belt if the factory printed sticker diagram is no longer in the front of your engine on your Pajero.
  4. 4 Insert the new fan belt, winding it through the various pulleys according to your diagram. Put it on the tensioner pulley last.
  5. 5 Place the tension belt tool on the tension pulley bolt and pull until the slack in the belt is gone. When there is no slack, keep the pressure on the pulley, and tighten the adjuster bolt with the wrench. Tighten the lock bolt on the pulley.

Jun 17, 2015 | 2006 Mitsubishi Pajero 3.2

1 Answer

A diagram of how to fit serpentine belt to 2002 np pajero

can someone post diagram for fan belt of NM PAJERO 2000, 3.5 auto

Jun 18, 2012 | Mitsubishi Pajero Cars & Trucks

1 Answer

I have a Mitsubishi Pajero NM 2002 3.2lt diesel timing chain

I checked out the pajero forum, they don't mention the bottom tensioner as being the noise maker here but rather a sloppy chain, stretched beyond the tensioner and riding on the guides. The noise sounds like it comes from the fan area as a metallic chattering. They sell a chain that has a master link in it, and you don't have to tear down the entire engine again to get to it, just the top cover,, Cut the old chain, and use it to pull the new one through. Also, if your chain did jump its gear, it would only be a matter of 8 - 10 miles before the cam breaks. Hope this helps.

May 04, 2010 | 2002 Mitsubishi Montero

1 Answer

How do you remove tension from power steering belt

Hi Jeremy, Over here in Australia the Montero is badged as a 'Pajero'. I have a 2003 model but I presume the serpentine belt or accesory drive belt would be similar in both models and drives the power steering.

The belt most likely has an automatic tensioner as mine does. The tensioner looks like two small pulleys about 21/2" in diameter. The top one should have a square hole cutout for inserting a square peg handle to rotate the tensioner clockwise to release tension on belt.

If you can't find it - start your engine and with the hood popped rev the engine a few times. You should see the belt flexing and the tensioner will be the unit which flexes up and down to maintain the tension - all other pulleys should be rotating in a fixed position only.

Just to the right of the afore mentioned square hole is a small 1/4" hole which lines up with another hole when you rotate the tensioner clockwise to release the tension. Line up the holes and put an allen key or small screw driver through the holes to keep the tension released.

Naturally, I didn't have a square pegged hadle to lever the tensioner so I used a small gemmy or crow bar (whatever you call them in the USA) and levered between the crank pulley and the tensioner to rotate the tensioner clockwise. Be gentle and remember to remove the allen key/screw driver when you have finished.

Good Luck.

Mar 19, 2010 | 2002 Mitsubishi Montero

1 Answer

NM Pajero 6G7 engine auto tensioner removal

You'll need to remove/loosen one of the components (such as the alternator or power steering pump) to relieve tension on the belt before removing the tensioner as it should be spring loaded. Installation is going to be the reverse of the removal procedure.
Also, if the tensioner is noisy, replace it.

Sep 03, 2009 | Mitsubishi Montero Cars & Trucks

2 Answers

Mitsubishi pajero

It should be on the cyllinder block just below the head

Aug 27, 2009 | 1998 Mitsubishi Montero

1 Answer

Help change fan belts on Mitsubishi pajero nm 202 mod can`t undo pully nut is it left or right handed thred

First job is to remove the 4 bolts securing the Intercooler, Its not totaly necessary to remove, but makes it a lot easier to get to the pullies.

Remove the 4 Bolts and move the Intercooler to the left hand side of the engine

Loosen off the locking bolt on the centre of the pully and then loosen the adjuster bolt until belt slackens

Loosen off the forward facing locking bolt and then loosen the adjuster bolt (Hidden behind the top hose) until belt slackens

You should now be able to remove all the belts and replace as required.

On refitting the belts adjust as required and then do up the locking bolts, refit Intercooler and check all connections (you wouldn't like the intercooler fan to fail

Its as easy as that, Good luck and not be held responsible for any 'misfortunes' in carry out the job like breaking out in to a sweat.

Apr 13, 2009 | 2002 Mitsubishi Montero

1 Answer


No, timing chains are not expected to be replaced periodically like belts. Ocassionally they get noisey at high mileages and require a new tensioner pad but usually the chain is OK with a new pad

Jun 27, 2008 | 2002 Mitsubishi Montero

Not finding what you are looking for?
2001 Mitsubishi Montero Logo

Related Topics:

522 people viewed this question

Ask a Question

Usually answered in minutes!

Top Mitsubishi Experts


Level 3 Expert

77186 Answers

Colin Stickland
Colin Stickland

Level 3 Expert

22265 Answers

Jeffrey Turcotte
Jeffrey Turcotte

Level 3 Expert

8737 Answers

Are you a Mitsubishi Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides