Fuel gauge works fine until just below half then stays there until you run dry , also gauge stays at half even with ignition or battery off

Well it could be the sending unit in the fuel take or it could be the gauge in the dash ! I had a Cadillac Seville I was checking at the dealer I worked at , hooked up the tester an tested the gauge . The gauge worked fine so I pulled the fuel tank an put in a new sending unit. It work fine so I sent the vehicle on home , two days later it was back for the same problem . I pulled the tank again an the fuel pump Assemble an noticed the baffle in the bottom of the tank had come lose wedged under the float arm of the sending unit ! That's what was wrong , it wouldn't go below half a tank . I 'm not saying this is your problem because this was back in the 80's an they used metal fuel tanks ! Yours is more then likely plastic !

Now a days you can hook - up a scan tool an check it !

1. Install a scan tool.
2. Turn ON the ignition, with the engine OFF.
3. With a scan tool, observe the fuel level parameter in the Powertrain Control Module data list.

Does the scan tool indicate that the fuel level parameter is within the specified range?
3%-98%
Hope this helps you out !
Fuel Gauge Tech How To Properly Diagnose Faulty Fuel Pump Sending Unit http://youtu.be/RukBuYYwxIA

If the thermostat is bad (i.e. stuck open at all times), this would allow coolant to circulate in the engine even when it is below the desired operating temperature. This leads to OVERcooling of the engine. You can either replace the thermostat as a first step or remove it and test it -- closed when cold, open when heated above 190-200F.

If all voltages checked ok,then most probably its faulty instrument cluster board on which gauges are connected.Yes if cluster circuit board looks ok,then also it can be faulty.Somewhere there is minute short or burn on board then such prolem arises.
Also check the fuse box.One under hood and other under dash.Inspect each and every fuse and see if all are fine or not.
---------------For more troubleshooting on these cluster gauges i suggest you to refer the list of help links mentioned below.Its step by step instructions will help you to confirm the exact cause of problem in these conditions:---------
Click the link below:------

2004 Toyota Tundra: Oil Gauge and Temp Gauge Not Working?

http://howtobyme.blogspot.in/2012/05/2004-toyota-tundra-oil-gauge-and-temp.html

--------------

2005 Lexus SC430: Fuel Door, Dome light and Fuel Gauge Fuse Location?

http://howtobyme.blogspot.in/2012/05/2005-lexus-sc430-fuel-door-will-not.html
----------

Toyota 4Runner: Temperature Gauge Sensor

http://technoanswers.blogspot.in/2012/04/toyota-4runner-temperature-gauge-sensor.html
------------

Temperature gauge sits over half way mark?

http://schematicsdiagram.blogspot.in/2012/04/temperature-gauge-sits-over-half-way.html

---------------

Heater blows intermittently and temp gauge goes erratic?

http://technoanswers.blogspot.com/2012/01/heater-blows-intermittently-and-temp.html

----------

Temperature gauge does not move and no heat when heater is ON?

http://technoanswers.blogspot.com/2012/01/temperature-gauge-does-not-move-and-no.html

-----------

2003 Pontiac Grand Prix: Erratic Fuel Gauge?

http://technoanswers.blogspot.in/2012/06/2003-pontiac-grand-prix-erratic-fuel.html

-----------

Temperature gauge keeps fluctuating up and down close to red?

http://technoanswers.blogspot.com/2012/01/temperature-gauge-keeps-fluctuating-up.html

-------------

Temperature gauge on the dash quit working on Pontiac Grand Prix?

http://technoanswers.blogspot.com/2012/01/temperature-gauge-on-dash-quit-working.html

---------------

Fuel gauge jumps from empty to full?

http://schematicsdiagram.blogspot.com/2011/12/fuel-gauge-jumps-from-empty-to-full.html

--------------

Gas gauge stuck on empty on 2002 Mercedes Benz 240c?

http://repairhelpcenter.blogspot.in/2012/02/gas-gauge-stuck-on-empty-on-2002.html
---------------

• Oldsmobile Temperature Gauge Lamp Switch?

-----------------

Fuel gauge drops to Empty?

http://technoanswers.blogspot.com/2012/01/fuel-gauge-drops-to-empty.html

----------------

Dodge neon gauges not working?

http://technoanswers.blogspot.in/2012/02/dodge-neon-gauges-not-working.html

------------

Temperature gauge went up?

http://schematicsdiagram.blogspot.com/2011/12/temperature-gauge-went-up.html

------------

Temperature gauge stays At cold on jaguar?

http://technoanswers.blogspot.in/2012/02/temperature-gauge-stays-at-cold-on.html
-----------

How to replace Instrument panel and dashboard on Toyota car?

http://repairhelpcenter.blogspot.in/2012/02/how-to-replace-instrument-panel-and.html

-----------

How to remove instrument panel on Chevrolet car?

http://technoanswers.blogspot.in/2012/02/how-to-remove-instrument-panel-on.html

-----------

How to remove control panel on Buick regal?

http://howtobyme.blogspot.in/2012/02/how-to-remove-control-panel-on-buick.html
---------------
These details will help.Thanks.

If all voltages checked ok, then most probably its faulty instrument cluster board on which gauges are connected. Yes if cluster circuit board looks ok, then also it can be faulty. Somewhere there is minute short or burn on board then such problem arises.

Also check the fuse box. One under hood and other under dash.

Inspect each and every fuse and see if all are fine or not.

---------------

For more troubleshooting on these cluster gauges I suggest you to refer the list of help links mentioned below. Its step by step instructions will help you to confirm the exact cause of problem in these conditions: ---------

Click the link below: ------

2004 Toyota Tundra: Oil Gauge and Temp Gauge Not Working?

http://howtobyme.blogspot.in/2012/05/2004-toyota-tundra-oil-gauge-and-temp.html

--------------

2005 Lexus SC430: Fuel Door, Dome light and Fuel Gauge Fuse Location?

http://howtobyme.blogspot.in/2012/05/2005-lexus-sc430-fuel-door-will-not.html

----------

Toyota 4Runner: Temperature Gauge Sensor

http://technoanswers.blogspot.in/2012/04/toyota-4runner-temperature-gauge-sensor.html

------------

Temperature gauge sits over half way mark?

http://schematicsdiagram.blogspot.in/2012/04/temperature-gauge-sits-over-half-way.html

---------------

Heater blows intermittently and temp gauge goes erratic?

http://technoanswers.blogspot.com/2012/01/heater-blows-intermittently-and-temp.html

----------

Temperature gauge does not move and no heat when heater is ON?

http://technoanswers.blogspot.com/2012/01/temperature-gauge-does-not-move-and-no.html

-----------

2003 Pontiac Grand Prix: Erratic Fuel Gauge?

http://technoanswers.blogspot.in/2012/06/2003-pontiac-grand-prix-erratic-fuel.html

-----------

Temperature gauge keeps fluctuating up and down close to red?

http://technoanswers.blogspot.com/2012/01/temperature-gauge-keeps-fluctuating-up.html

-------------

Temperature gauge on the dash quit working on Pontiac Grand Prix?

http://technoanswers.blogspot.com/2012/01/temperature-gauge-on-dash-quit-working.html

---------------

Fuel gauge jumps from empty to full?

http://schematicsdiagram.blogspot.com/2011/12/fuel-gauge-jumps-from-empty-to-full.html

--------------

Gas gauge stuck on empty on 2002 Mercedes Benz 240c?

http://repairhelpcenter.blogspot.in/2012/02/gas-gauge-stuck-on-empty-on-2002.html

---------------

• Oldsmobile Temperature Gauge Lamp Switch?

-----------------

Fuel gauge drops to Empty?

http://technoanswers.blogspot.com/2012/01/fuel-gauge-drops-to-empty.html

----------------

Dodge neon gauges not working?

http://technoanswers.blogspot.in/2012/02/dodge-neon-gauges-not-working.html

------------

Temperature gauge went up?

http://schematicsdiagram.blogspot.com/2011/12/temperature-gauge-went-up.html

------------

Temperature gauge stays At cold on jaguar?

http://technoanswers.blogspot.in/2012/02/temperature-gauge-stays-at-cold-on.html

-----------

How to replace Instrument panel and dashboard on Toyota car?

http://repairhelpcenter.blogspot.in/2012/02/how-to-replace-instrument-panel-and.html

-----------

How to remove instrument panel on Chevrolet car?

http://technoanswers.blogspot.in/2012/02/how-to-remove-instrument-panel-on.html

-----------

How to remove control panel on Buick regal?

http://howtobyme.blogspot.in/2012/02/how-to-remove-control-panel-on-buick.html

---------------

These details will help.

Thanks.

All your gauges are working. The gas gauge Is also working. When you fill it, you will fill over the limit the fuel level switch will go by a couple of gallons. So the gauge will not drop for a few miles. until you use up the excess fuel

while you had the head off, did you happen to check bottom side between the intake, and exhaust valves (on all 4 cylinders) for hair line cracks...? also may not apply but i made a guy mad and he put a ping pong ball in my gas tank and it will give you the same symptoms..... it will run until pump picks ball up to close off the suction, then when it sits, it will float back to the top and start up again run until it does it again.... hope this helps....

Check the ground wire, could be corroded.

Sounds like a bad sending unit. It clips to the fuel pump in the tank. It's not hard to remove and pretty self explanatory if you look at it, but if you don't have any experience with fuel line quick disconnects, I wouldn' try it at home. If you do try it, remember 2 things: Run that thing as low on gas a you can first and when it comes to disconnecting the fuel lines, push, squeeze (until it clicks), then pull apart. The tank is held in by 2 or 4 13 or 15mm bolts and a few hoses and lines. Mark the position of the pump before you pull it out.

Is it possible the gauge is broken? Or it is possible the filter on the pump is plugged and it only runs right when gas can spill over the top, into the pump. Have you hooked up a fuel pressure gauge?

Toyota fuel gauges from that time were actually meant to work like that! It's not drawing power from your battery with the ignition off, the needle just stays at the last reading.