Question about 1995 Jeep Cherokee

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93 Jeep Cherokee Sport: Door Hinge Plate Came Off

93 Jeep Cherokee Sport. Driver side top hinge plate pulled completely off. Door held on by check strap restraint and bottom hinge. Trying not to use this door. Body shop wants $600 to repair. Their method is standard, cover all the bases to avoid liability in the event the door comes off later. All kinds of parts have to be removed, painted properly. Doesn't use the Chrysler supplied repair kit, just a thorough weld and pain job. Going to try to get a welder to tack it back on minimally until I can scrape up the bucks to do job right. $25 tack job is temporary. Will be looking for alternate methods, welders with design enginerring between the ears. A lot of good welder people out there, but the weld part is the easy part. Repairing with proper pain applied to prevent rust is the way to go. Rust promotes weakness down the road.

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  • Richard Scordino May 11, 2010

    Looks like you have a good understanding of what needs to be done. Largest problem is getting a decent size/shape piece of steel into the door pillar to provide a solid re-mounting point. If weld is done properly, there should not be any exterior paint damage. Unless you are going for "factory look", you can spray a good amount of undercoating inside and use bed liner spray with close matching color over it on visible areas to prevent rusting. But, that being said, I don't see a question have it covered..



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Dont weld it first drill and screw it on 2 screws to see if it lines up and closes all right then have it mig welded leave screws in till welded then just totch it up

Posted on Mar 27, 2010


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ADJUSTMENT Fig. 1: Door hinge adjustment 84920001.gif
Fig. 2: Rear door hinge adjustment, F-350 Crew Cab 84920002.gif
NOTE: Loosen the hinge-to-door bolts for lateral adjustment only. Loosen the hinge-to-body bolts for both lateral and vertical adjustment.
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How to fix a door on a 94 jeep cherokee. its broke off the hing on top and idk how to fix other thn weld it but it keeps breaking off help please. thanks.

The right way to fix that really is to weld a steel plate inside the pillar. it is complicated and if you don't know what you are doing you can start a fire.
Likely you could do something similar using tulip head bolts on the exterior part and drawing the original metal into pre-drilled and countersunk holes in the plate. (plate should be no less than 1/4" thick.
Likely that would give you some degree of structural strength. and a solid mount to attach the hinge to.
There must be a design flaw in those door posts as I've seen too many tear off. Most I've seen have been repaired at good body shops and have lasted a long time after the repair.
Good luck with it whichever way you decide upon!

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