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How do i replace a thermostat on a 2006 saturn ion 2.2L? can you send videos on it?

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  • Saturn Master
  • 50,936 Answers

Check YouTube for something similar.

Posted on Feb 20, 2018

  • Joe Russell Feb 20, 2018

    do i have to remove the exhaust manifold?

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6 Suggested Answers

6ya6ya
  • 2 Answers

SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

Hi there,
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Posted on Jan 02, 2017

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SOURCE: where is 2003 saturn ion thermostat?

FACEING the ENGINE It is At TOP RIGHT SIDE Close to Master Cylinder takes About 1 hour to Replace Have Fun its a EASY One
Please Dont forget to RATE ME Thank You

  1. Drain the cooling system.
  2. Remove the bolts that secure the thermostat housing to the water pump feed pipe.
Remove the feed pipe
  1. Remove the thermostat and retaining sleeve, noting the orientation for installation.
Installation Procedure
Install the thermostat and retaining sleeve with the dimple placed into the housing slotImportant: Lubricate the O-ring with soapy water or coolant before installing the O-ring in the water pump.

  1. Install the feed pipe that connects the thermostat housing to the water pump.Notice: Refer to Fastener Notice in Service Precautions.

    1. Install the bolt that secures the water pump feed pipe.
      • Tighten the bolt to 10 Nm (18 inch lbs.) .
    1. Fill the cooling system.

Posted on Feb 09, 2009

  • 2 Answers

SOURCE: saturn ion fuel pump

Misnikie32 . .. I just had the same problem around the time you figured out your problem and I just got it fixed yesterday. For almost 3 weeks I had starting problems and I constantly smelled gas. The problem is a safety issue and the car needs to be recalled. The hose that is connected to the fuel pump is cracked. Since the hose is incorporated with the fuel pump, the entire mechanism needs to be changed. Look at spending about 700.00 . I informed saturn and told them my life was at danger. Please contact them on their website and goto your state's attorney general and launch a complaint, as well as the office of defective investigations and the NTSAB (google them). This needs to be brought to their attention and all owners of this car. I googled this and many other people are having this problem. Some are even on this forum. PLEASE DO THIS ! ! ! !

Posted on Oct 03, 2009

underprivele
  • 22 Answers

SOURCE: Ignition key stuck in 2006 Saturn Ion and it can

you need a new ignition for sure

Posted on Oct 04, 2009

c17hydro
  • 2989 Answers

SOURCE: how to replace oxygen sencer for 2006 saturn ion

Installation Removal & Installation

  1. Remove the heat shield.
  2. Note the routing of the Heated Oxygen Sensor (HO2S) electrical harness.
  3. Disconnect the HO2S electrical connector.
  4. Using a suitable Oxygen sensor socket remove the sensor.
To install:

NOTE A special anti-seize compound is used on the HO2S threads. The compound consists of a liquid graphite and glass beads. The graphite will burn away but the glass beads will remain, making the sensor easier to remove. New or service sensors already have the compound applied to the threads. If the sensor is removed and is to be reinstalled, the threads must be coated with an anti-seize compound before reinstallation.

  1. If reinstalling the old HO2S, coat the threads with anti-seize compound.
  2. Carefully install the HO2S to the pipe. Tighten the sensor to 22 ft. lbs. (30 Nm) on the sensor located at exhaust manifold, or 30 ft. lbs. (41 Nm) for the rear oxygen sensor.
  3. Attach the sensor electrical connections.

Posted on Oct 08, 2009

Molson02536
  • 3854 Answers

SOURCE: I have a 2006 Saturn Ion. It started running

You can by a new Coil pack from Auto Zone for less then the dealer's cost and Auto Zone can give you the step by step instructions for you to replace the coil pack free of charge and will take about 1 hour if your good with common tools. Auto Zone also can scan your car for DTC codes Free of charge to ensure that it's the coil pack. The other common problem that will also seam like a bad coil pack is a bad ignition module which is what I  am leaning towards since it's three of the cylinders you mentioned, most of the time it's just one of the two coils that will go bad which would only make two of the cylinders go dead. Check the wires to the electronic module first and then the switch the coils and see if the same two cylinders are still dead, if the same cylinders are still dead. Good chance that it's going to be the module and if the other two cylinders go dead and the dead ones come alive then it's going to be the coil pack. Good luck and here is a you-tube link to the ignition module and coil pack replacement procedure. keep me posted, be glad to know you got your car running 100% again . http://www.youtube.com/watch?v=8XgHM1i5jK8

Posted on Oct 27, 2009

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1 Answer

I havn't found the thermostat yet on my 2006 saturn ion 2.2L can you send me pictures?


1) Drain the cooling system

2) Remove the bolts that secure the thermostat housing to the water pump feed pipe.

3) Remove the feed pipe.

4) Remove the thermostat and retaining sleeve, noting the orientation for installation.

To Install:

1) Install the thermostat and retaining sleeve with the dimple placed into the housing slot.

2) Install the feed pipe that connects the thermostat housing to the water pump.

3) Install the bolt that secures the water pump feed pipe, and tighten the bolt to 18 inch lbs.(10 Nm).

4) Fill the cooling system.


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32107_sion_g0057-02v24stlnrwd2v1pzef3romw-4-2.gif

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How do i replace a thermostat on a 2006 saturn ion 2.2L?


Google 2006 Saturn ion thermostat replacement. The link won't paste for some reason

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look on youtube for movies on this

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The fuse box in the 06 ion is under the floor covering on the drivers side seat. Just move the seat all the way to the rear and then starting in the front near the pedals pull up the floor covering which is attached by velcro.
Regards, Joe

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