Question about 2000 Hyundai Sonata

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I have to replace the rear brake pads and am not sure how to disassemble and reassemble the calipers

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Go to the autozone website at autozone.com and register your vehicle. It's free and you will have access to an online repair manual for your vehicle. The information that you are looking for is there. ( I checked). Hope this helped and best wishes.

Posted on Jul 29, 2009

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1 Answer

Replacing pads and rotor


Front and back rotors are different. For front rotors, after you remove the wheel you need to remove the bolts holding the caliper to the mounting spindle. The bolt can be a standard 6 face head, a recessed hex, or even a torx or star head recessed bolt.

With bolts removed, the caliper can be worked away from the anti-rattle clips the caliper slides on. These clips are called "hardware" and should be replaced.

The caliper pistons need to be pressed back into position because the new pads are thicker than what you removed. The calipers should be tied and suspended and not allowed to hang by their brake lines while you work with the rotors. Use a "c" clamp and an old brake pad to press the pistons back in. Sometimes it is good to remove the cap on the Master cylinder to allow for brake fluid to travel back to the Master.

Either replace or turn the old rotors and then put the brake hardware in place. Lube the caliper slides. then as a unit position the pads into the caliper and hang the caliper over the rotor. The caliper will hang and pivot into place. Replace and tighten the mounting bolts.

The rear brakes are more of a problem due to a second set of Emergency brakes in rear assemblies. So you have 2 sets of rear brakes, the Emergencies requiring clearance to remove the rear rotors. Some car models require readjustment of the Emergency cables before reassembly.

In all, I would suggest that you be an observer for your first brake job. At least get a Video of the process at a number of autoparts stores. You can wind up with a car you can not drive or reassemble without help.

Nov 11, 2013 | 2008 Mercury Milan

1 Answer

How to replace rear pads on a 2008 Chrysler Pacifica


Pacifica 2006-2008
Brake Calipers

Print I hope this helps,Good luck


Removal & Installation


NOTE Using a brake pedal holding tool, depress the brake pedal past its first inch of travel and hold it in this position. This will isolate the master cylinder from the hydraulic brake system and will not allow brake fluid to drain out of the reservoir while the brake lines are open.

  1. Before servicing the vehicle, refer to the Precautions section.
  2. Remove or disconnect the following:

    Negative battery cable Rear wheels Banjo bolt retaining the brake hose to the caliper. Be sure to plug the end of the brake hose or cover it with a plastic bag to prevent contamination from entering the hydraulic system. Caliper guide pin bolts Caliper assembly from the brake adapter by rotating the bottom of the caliper away from the rotor, then lift the caliper with the pads away from the adapter abutment Brake pads by pushing (outboard) or pulling (inboard) from the caliper fingers and piston

    0996b43f80204c0d.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Brake hose banjo fitting (1), caliper guide pin bolt (2), caliper adapter (3), caliper (4), copper seal washers (5) and banjo bolt (6)


To install:
  1. Completely compress the caliper piston
  2. Install or connect the following:
    NOTE The outboard pads are side oriented, make sure the spring clip is installed so it is positioned downwards when the caliper is installed.


    Inboard pad clip against the piston cavity and press the pad until the clip is seated making sure the pad backing plate is flush against the piston


    Outboard pad making sure the locating pins are positioned against the ramps. Slide the pad onto the caliper and ensure the locating pins are squarely seated into the holes on the caliper and the pad is flush against the caliper fingers.
  3. Make sure the abutment shims are in place on both slide abutments.
  4. Retract the caliper guide pins to clear the caliper adapter bosses.

    Brake caliper. Staring with the upper end, position the caliper and shoes over the rotor and align the outboard pad upper edge with the caliper slide abutment. Rotate the lower end of the caliper into position Caliper guide pin bolts and tighten to 200 inch lbs. (23 Nm) Banjo bolt with new washers on each side of the hose fitting and tighten to 35 ft. lbs. (47 Nm) Wheels Negative battery cable
  5. Bleed the brake system and road test the vehicle

Jul 25, 2012 | 2008 Chrysler Pacifica

1 Answer

How to put rear brakes on


Remove the caliper mounting bolts and remove the caliper. Replace brake pads as necessary. Special tool is required to retract caliper piston to fit over new pads. (see picture below)
Retract piston in caliper using special tool to rotate clockwise and make sure the notch in the piston is aligned properly so the tab on the inner pad will fit in properly.
Reinstall caliper assembly and caliper mounting bolts.


5_28_2012_9_32_09_am.jpg

May 28, 2012 | 1997 Honda Accord

2 Answers

Rear pad removal?


Here ya go! This is for the rear brake pads removal:

Removal & Installation
  1. Remove the brake master cylinder filler cap. Check brake fluid level in brake master cylinder reservoir. Remove fluid until brake master cylinder reservoir is half full.
  2. Raise and support the vehicle.
  3. Remove the wheel and tire assembly.
  4. Inspect the brake pads for wear or contamination. If worn, damaged or past specification, install new components.
  5. Remove the caliper pin bolts.
  6. Remove the rear disc brake caliper.
  7. Remove the brake pads and rail clips.
  8. Inspect the disc brake caliper for leaks. If leaks are found, disassembly is required.
  9. Installation is the reverse of removal. Observe the following torques:
    • Caliper bolts: 27 ft. lbs. (36 Nm)
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May 12, 2011 | 2002 Ford E350

1 Answer

Replace brake pads on 2007 expidetion


Hello, the front pads are an easy job, biggest part to all the disassembly is whether the Rotors come off easy or not. You have many choices in pad composition and whether you want to keep old Rotors and recut them or just buy new Rotors.

If you have a 4x4 the Rotors come off the same as in a 2 wheel drive. There are 2 mounting bolts for the Caliper and 2 bigger mounting bolts for Housing assembly. When you remove the Caliper, hang it with a rope or wire underneath the SUV. Do not let it dangle by its hose.

There are mounting clips termed "Hardware" which must be replaced and you need to grease the hardware with a special brake grease like "Slid-ease". Another chemical for the pad is a red pad mounting paste which prevents rattles. Reassemble housing, pads and Caliper and when doing so, you need to compress the Caliper pistons to provide clearance for the new thicker pads.

You can use the old pad and a "C" clamp or pry against the old pad to push in the Caliper pistons. Sometimes it helps to remove the Master Cylinder lid as fluid will return to the Master Cylinder.

The rear brakes I recommend a Brake shop. You have 2 sets of brakes on each axle. If you decide just to throw pads on this end and the Rotors are good its like winning the Lottery. But if you have to remove the Rotors, you have to deal with the Emergency brakes. The E brakes need to be adjusted so the Rotor will come off and then you will appreciate a Brake shop.

The Brake cables from the inside of your SUV to the rear wheels have to work or the E brakes won't. Some states with mandatory Vehicle inspections or Commercial DOT ratings require annual inspections.

If you have any further questions you can use the reply feature on this site. I would also recommend using an Antiseize compound inside the rotors where the rotor contacts the hubs and stud bolts. I hope you find my solution very helpful.

Dec 27, 2010 | 2007 Ford Expedition Eddie Bauer EL

1 Answer

What tools needed to replace front brake pads & rotors


Brake Pads
Removal & Installation
Front





3.4L front disc brake assembly
toy_4run_34_frontbrakeassembly.gif








4.0L and 4.7L front disc brake assembly
toy_4run_frontbrakeassembly.gif



To Remove:


  1. Before servicing the vehicle, refer to the precautions in the beginning of
    this section.
  2. Remove or disconnect the following:

    • Front wheel
    • Clip, 2 caliper pins, the anti-rattle spring then remove the 2 brake pads
      and the 4 anti-squeal shims

To Install:

CAUTION
Only replace brake pads on 1 side of the
vehicle at a time. Failure to use this procedure could cause the caliper pistons
on the opposite side of the vehicle to pop out requiring the reconditioning or
replacement of the brake caliper.


  1. Remove a small amount of brake fluid from the master cylinder.
  2. Install a used brake pad into the caliper and compress the caliper pistons.
  3. Apply disc brake grease to both sides of the inner anti-squeal shims.
  4. Install or connect the following:

    • Anti-squeal shims to the new brake pads
      NOTE: When replacing worn pads, the anti-squeal shims must be replaced
      together with the pads.

    • 2 brake pads
    • Anti-rattle spring and the 2 caliper pins
    • Clip
    • Front wheel

  5. Depress the brake pedal several times to seat the brake pads.
  6. Check the brake fluid level and top off as needed.

Rear
To Remove:


  1. Before servicing the vehicle, refer to the precautions in the beginning of
    this section.
  2. Remove or disconnect the following:

    • Rear wheel






      toy_4run_rearcalbolts.gif



    • 2 cylinder slide pins from rear caliper assembly
    • Caliper assembly from rear caliper mounting
    • 2 brake pads with anti-squeal shims from rear caliper mounting
    • 2 anti-squeal shims from each disc brake pads
    • Pad wear indicator plate from the inner side disc brake pad
    • 4 pad support plates from the rear caliper mounting

To Install:


  1. Install or connect the following:

    • 4 pad support plates on the rear caliper mounting
    • Pad wear indicator plate on the inside brake pad
      Note: Install the pad wear indicator facing downward.

    • Anti-squeal shims on each brake pad
    • 2 disc brake pads with anti-squeal shims to the caliper assembly

  2. Apply lithium soap base glycol grease to the sliding part of 2 caliper slide
    pins.
  3. Install or connect the following:

    • Disc brake caliper assembly with 2 caliper slide pins
    • Torque to 65 ft-lbs (88 Nm)
    • Rear wheel

  4. Depress the brake pedal several times to seat the brake pads.
  5. Check the brake fluid level and top off as needed.
--- Removal & Installation
Front
To Remove:


  1. Before servicing the vehicle, refer to the precautions in the beginning of
    this section.
  2. Remove or disconnect the following:

    • Front wheel
    • Front brake caliper assembly

  3. Make matchmarks on the disc and the axle hub.
  4. Remove the front disc.

To Install:


  1. Align matchmarks and disc onto axle hub.
  2. Install or connect the following:

    • Front brake caliper assembly with the 2 bolts

      1. Torque to 90 ft-lbs (123 Nm)

    • Front wheel

Sep 23, 2010 | 2003 Toyota 4Runner

1 Answer

Dlpehow to replace rear rotors on a 2001 dodge 3500 diesel


Don't do it before you have to - but if you've got to here you go . . .
HINT: You have to pull both rear axles so make sure you've got plenty of side clearance and clean area to lay the interior axle parts on - to keep from contaminating upon rebuild. An impact wrench is needed as well as a large spindle socket. Measure the spindle nut then go purchase your socket. I don't think you can do this job w/o it as you will mess up your parts if you beat it off.

DISASSEMBLY:
1. Raise and support the vehicle
2. Remove the tire and wheel assembly
3. Remove the disc brake caliper
3.1 Remove top of Master Cylinder and keep open
3.2 Compress the disc brake caliper w/C clamp & wood block
3.3 Remove the caliper pin bolts
3.4 Remove the banjo bolts (replace the copper washer upon reinstallation)
3.5 Use coat hanger to support caliper assy out of way
4. Remove spindle nut
5. Remove axle shaft out of axle housing (if dually) - pull it straight out. Be careful not to ding the interior spline on the way out.
6. Remove hub and rotor assembly

[Note: It's a good time to replace parking brake pads too. You're right there.]

REASSEMBLY:
Is the reversal of dis-assembly and removal. Make sure you use new copper washers for your banjo bolts upon reassembly). Good luck.

Sep 12, 2010 | 2001 Dodge Ram 3500 Truck

1 Answer

Need instructions for installing parking brake shoes on a 2001 Dodge 3500 pickup


This is a big job for such a small part. I suggest you repair/replace rotors, pads, and anything else back there while you are at it. You will need to remove both wheels on both sides, as well as the axles (I think). See my earlier post on Rear Rotor removal to see how this is done.

You will need a large spindle nut to remove the axles.

DISASSEMBLY:
Once you have access to the parking brakes inside the rotor hat:
1. Lock out the parking brake w/a pair of Vise grips (on the parking brake cable under the cab)
2. Disengage teh park brake cable from behind the rotor assembly to allow easier disassembly of the parking brake shoes.
3. Disassemble the rear park brake shoes.

REASSEMBLY:
1. Reassemble the rear parking brake shoes. This is a typical, small brake drum configuration. Do one side at a time - so you can see how to reassemble each small part. Keep the springs and parts oriented the same: front to front and interior to interior, etc.
2. Release the parking brake cable
3. Install the disc brake rotor(s)
4. Install the disc brake caliper(s)
5. Install tire & wheel assembly
6. Lower the vehicle

Sep 07, 2010 | 2001 Dodge Ram 3500 Truck

1 Answer

Replace rear brake pads


Rear disc brake pads offer better performance and are not as affected by moisture like conventional brake shoe style brakes are. Rear disc brakes are similar to front disc brakes. The main difference is that rear disc brake systems must incorporate the emergency brake system. There are two methods widely used for the emergency brake with rear disc systems. The first system is a brake shoe inside the brake disc that is actuated by the emergency brake lever. The second is a screw style actuator inside the brake caliper. When activated the brake pads are forced into the brake disc and held tightly by the emergency brake lever.
READ COMPLETELY BEFORE STARTING
Step 1 - Identify Rear Disc Brake Components
rear_brake_pads.jpg Rear disc brake assembly includes; rear brake disc, rear brake pads, brake caliper mount and a caliper mounting screw. (Note: Some vehicles do not have the rotor mounting screw.)
Step 2 - Removing the Rear Brake Caliper Mount Bolts
rear_brake_pads_2.jpg To replace rear brake pads and rotors the rear brake caliper needs to be removed. First loosen the rear brake caliper mount bolts and remove them. Turn counter clockwise.
Step 3 - Lift Rear Brake Caliper from The Caliper Mount
rear_brake_pads_3.jpg After the caliper mount bolts have been removed, gently lift the brake caliper from the caliper mount. Inspect the caliper slides; they should move freely in the caliper mount. Remove rear brake pads and hardware.

Step 4 - Removing Caliper Mount Bolts
rear_brake_pads_4.jpg With a socket wrench or other appropriate removal tool, loosen the rear brake caliper mounting bolts. Remove bolts and lift the caliper mount and remove it from the vehicle. Remove the retaining screw from the disc mounting hole. Tap the rotor gently to release any rust that has accumulated between the rotor and bearing hub. Lift brake rotor from wheel hub holding on tightly, using both hands. You do not want to drop the rotor.

Step 5 - Removing Rear Brake Rotor
rear_brake_rotor.jpg Remove the retaining screw from the disc mounting hole, tap the rotor gently to release any rust that has accumulated between the rotor and bearing hub. Lift brake rotor from wheel hub, hold on using both hands and do not drop.

Step 6 - Install New Brake Rotor
rear_brake_rotor_2.jpg Check the new rotor against the old brake rotor to make sure they are the same size. Clean the mating surface on the wheel hub before the new brake rotor is installed. Reinstall rotor retainer screw.
Step 7 - Reset Rear Brake Caliper
rear_brakes_7.jpg Before new brake pads can be installed, the rear brake caliper must be reset. The reset tool winds the piston back into position so the new brake pads will fit. This style of brake caliper will not compress with a clamp tool; it can only be reset with the proper reset tool.
Step 8 - Reinstall Rear Caliper Mount and Install New Rear Brake Pads
rear_brake_rotor_3.jpg After the caliper has been reset, reinstall caliper mounting bolts and make sure the bolts are tight. Then match up the old brake pads to the new brake pads. They should be exactly the same except, of course; the old ones will be worn out. Check the new brake pads for proper fit and install any brake hardware that is required.
Step 9 - Remount Rear Brake Caliper
rear_brake_rotor_4.jpg Reinstall the brake caliper, align brake pad hardware and reinstall caliper mounting bolts. (Note: align the rear peg of the brake pad to the groove in the caliper piston.) Recheck and retighten all caliper and caliper mount bolts. Bleed brake system to relieve any air in the system. Before driving the vehicle, push the brake pedal down and let it up slowly. This operation forces the brake pads to travel to the brake rotors. DO NOT DRIVE VEHICLE until proper brake pedal operation resumes. When test driving vehicle listen for any unusual noises during the operation of the brakes.
WARNING! Always have the vehicle under inspection on level ground, in park with the emergency brake on. Always wear protective eyewear, gloves and necessary clothing before inspection or work begins. Never crank an engine over when anyone is near the battery or engine. Always have an operational fire extinguisher close by, obey all first aid instructions in the event of an injury. Never stand in front or behind a vehicle when cranked over or running. When engine is cranked over keep hands and clothing away from rotating components. Never move a car without proper brake pedal operation.

Jun 01, 2010 | 1995 Saab 900

1 Answer

How to change front brake pads


remove wheel, remove 2 large bolts holding brake caliper on,do not let brake caliper hang by the brake line. push brake caliper piston in with c clamp or piston tool. replace pads, reassemble brake caliper.
while brake caliper is off check disc rotor for wear.

Sep 08, 2009 | 1999 Daewoo Nubira

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