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Where is the egr valve located on a 2002 explorer xlt

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The EGR valve should be located on the intake manifold. Hope this helped and best wishes.

Posted on Jul 28, 2009

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P0401 EGR code In Ford explorer 2002


PO401--- EGR Flow Insufficient Detected

If all you have is an egr valve replace it

If you have other hoses & sensors coming & going from it,
leave it to a repair shop

Sep 21, 2011 | 2002 Ford Explorer

1 Answer

EGR valve XL3E-90475-D2A Do you have a picture of what this part looks like?


  1. Remove the air cleaner outlet tube. For additional information refer toSection 303-12.
  1. Remove the exhaust gas recirculation (EGR) valve.
    1. Disconnect the vacuum hose.
    1. Disconnect the EGR tube upper fitting.
    1. Remove the bolts and the EGR valve and discard the gasket.
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  1. NOTE: The EGR valve sealing surfaces are soft metals.
    To install, reverse the removal procedure.
    • Carefully clean the EGR sealing surfaces.
    • Install a new EGR valve gasket.

Feb 13, 2011 | 2002 Ford Explorer

1 Answer

Where is the egr(dpfe) sensor located in ford explorer-xlt 2002


4.0 SOHC?

If so it will be on the drivers side of the engine. Look for the metal tube that goes into the upper plenum just behind the throttle body. Follow that metal tube and you will see to hoses coming off from it. Follow the hoses up to the DPFE sensor.

It is common for the sensors to stick at a certain voltage. With them unplugged the Computer should default a value of around 5 volts. With it plugged in the voltage should be around 1 volt (key on engine off). Voltage should increase as EGR flow increases. You can supply vacuum to the EGR valve with the engine running. If the engine stalls the EGR is working and the DPFE is most likely bad. If it doesn't the EGR is not working and the DPFE is not your problem.

Also make sure you check the two hoses carefully. They do get old and crack/burn out. If they are leaking the sensor will not be able to sense EGR flow accurately.

97% of the time it is the DPFE sensor. The other 3% are bad hoses, EGR, wiring, etc.

Oct 04, 2010 | Ford Explorer Cars & Trucks

1 Answer

1997 Ford Explorer XLT V8 5.0L Check engine


ok you can take the egr valve off and clean it and if that works you my need to take it to get reset on codes other then that also check vacum lines if these do not work you will have to replace and i hate saying that because this part is high.. good luck to you and have a blessed day..

May 13, 2010 | 1997 Ford Explorer AWD

1 Answer

I have a ford explorer sport 2002 and my chek engine light came on it put out a code PO401 do you know what i need to buy


PO401 code means that:
The PCM has determined that there is insufficient flow in the exhaust gas recirculation system. Definition: EGR system fault (Exhaust Gas Recirculation) Probable Causes: a. Blocked passage on EGR system b. Failed EGR Valve c. EGR solenoid faulty d. Failed EGR pressure sensor where applicable e. Failed EGR position sensor where applicable

Mar 08, 2010 | 2002 Ford Explorer

1 Answer

2002 ford explorer xlt 4x4... Vehicle won't start


My 2002 Ford Explorer have the same problem

Feb 02, 2010 | 2002 Ford Explorer

1 Answer

Engine light on 2002 Explorer. engine code P1400


This may have to do with a bad wiring. Check all the wiring associated with EGR operation. Whenever a computer throws a code about high or low circuit voltage, it is usually attributed to abnormal wiring.

Nov 14, 2009 | 2002 Ford Explorer

1 Answer

What tool/how do you remove tube from egr valve on 2002 ford explorer v6? I have tried std 1 1/16" wrench, but there is no room to move given the location of the egr valve/tube. Is there a specialty tool...


The only other thing you may be able to try is using an adjustable wrench with a shorter handle, these are a pain to get to no matter what you do, but sometimes the adjustable wrench trick will work. Hope this helps

Jul 12, 2009 | 2002 Ford Explorer

1 Answer

2002 Ford Explorer 4.0L V-6


do you have a code for egr? if you do follow the hose all the way to the egr solenoid and meke sure the othe hose atached to the solenoid has vacium, the egr only gets vacium when the computer triger it but not all tyhe time

May 26, 2008 | 2002 Ford Explorer

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