Question about Ford Aerostar

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I need a printable diagram for replacing an altenater on a 1994 ford mini-van. Does anyone know a website to find one for free?

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  • double_tr844 Jul 28, 2009

    this is somewhat helpful but what i need is a picture of the engine compartment(diagram) showing the location of the alternator and the removal process.

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  • Ford Master
  • 4,369 Answers

Removal

  1. Disconnect battery ground cable (14301) .
  1. Remove snow/ice shield.
  1. Remove engine air cleaner intake tube (9A624) .
  1. Disconnect the generator voltage regulator wiring (14305) to the voltage regulator.
  1. Remove wiring connector bracket.
  1. Loosen the drive belt tensioner (6B209) and remove the drive belt .
  1. Remove the bolts holding the voltage regulator to the generator bracket (10A313) .
  1. Remove the voltage regulator from the generator bracket .
Installation
  1. Position the voltage regulator on the generator bracket .
  1. Install the bolts and tighten to 40-55 Nm (30-40 ft-lb).
  1. Install the drive belt over the generator pulley .
  1. Adjust the drive belt tensioner as outlined in Section 03-05 .
  1. Connect generator voltage regulator wiring to the voltage regulator. Tighten generator Battery Positive Voltage (B+) wire attaching nut to 9-12 Nm (6.5-9 ft-lb).
  1. Install wiring connector bracket.
  1. Install engine air cleaner intake tube .
  1. Install snow/ice shield. NOTE: When the battery is disconnected and reconnected, some abnormal drive symptoms may occur while the powertrain control module (PCM) (12A650) relearns its adaptive strategy. The vehicle may need to be driven 10 miles or more for powertrain control module to relearn the strategy.
  1. Connect battery ground cable .

Posted on Jul 28, 2009

  • gerry bissi Jul 30, 2009

    please don't forget to rate highly. Good luck.










    Item

    Part Number

    Description


    1
    8620
    Drive Belt

    2
    N606068
    Bolt. Tighten to 40-55 Nm
    (30-40 Ft-Lb)

    3
    10300
    Generator

    4
    10239
    Generator Mounting Bracket

    5
    8509
    Water Pump Pulley

    6
    6B209
    Drive Belt Tensioner

    7
    N800199
    Screw. Tighten to 40-55 Nm
    (18-23 Ft-Lb)

    8
    19A216
    Belt Idler Pulley

    9
    N802096
    Screw. Tighten to 24-30 Nm
    (18-23 Ft-Lb)

    10
    19D629
    A/C Compressor

    11
    19E708
    A/C Compressor Mounting Bracket

    12
    3C718
    Brace

    13
    N806020
    Bolt. Tighten to 21-29 Nm
    (15-21 Ft-Lb)

    14
    3A674
    Power Steering Pump

    15
    3D673
    Power Steering Pump Pulley

    16
    N800199
    Screw. Tighten to 40-55 Nm
    (30-40 Ft-Lb)

    17
    N606572
    Bolt. Tighten to 40-50 Nm
    (30-40 Ft-Lb)

    18
    N620481
    Nut. Tighten to 24-30 Nm
    (18-23 Ft-Lb)

    19
    8501
    Water Pump

    20
    6312
    Crankshaft Pulley

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