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What is the problem when timing tensioner will not fit back?

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Kia sedona instructions to replace serpintene belt


Hi, Here is the procedure for a 2002 KIA Sedona 2.9, Engine code KJ. I I can not guarantee the followingprocedure is exactly the same as your car.

Warnings and recommendations Unless otherwise advised by the manufacturer, the following procedures are recommended: Always fit a new timing belt after removal Check the tensioner and idler pulleys; renew if necessary Never turn the engine in the direction opposite to that of normal operation Check the belt(s) for cracks, fraying, wear and oil contamination Note: The engine must be cold before timing belt adjustment Note: Avoid bending, torsion or traction General Before disconnecting the battery cable, check the audio system security code kj_t_dba_uk_6.jpg
Always check the timing marks before timing belt removal Removal Disconnect the battery Remove the radiator upper hose Remove the fuel filter unit Note: Do not disconnect the hoses carniv_j3tci_t_dba_uk_3.gif
Remove the engine mount kj_t_dba_uk_4.gif
Remove the bracket Remove the right front wheel Remove the air-conditioning drive belt Remove the ancillary drive belt Remove the ancillary drive belt tensioner Remove the coolant pump pulley Remove the crankshaft pulley Remove the timing cover(s) kj_t_dba_uk_6.jpg
Align the timing marks Loosen the tensioner kj_t_dba_uk_7.gif
Remove the tensioner Remove the timing belt Check the gearwheels, tensioner and idler pulley(s) for damage and wear Renew if necessary Installation kj_t_dba_uk_6.jpg
Check the timing marks Fit the timing belt kj_t_dba_uk_7.gif
Fit the tensioner kj_t_dba_uk_3.gif
Adjust the tensioner kj_t_dba_uk_1.gif
Align the marks on the tensioner Tighten the tensioner (23.5 Nm) Rotate the engine 2 rotations by hand kj_t_dba_uk_6.jpg
Align the timing marks kj_t_dba_uk_8.gif
Check the tensioner Repeat the procedure if required Refit the timing covers Refit the crankshaft pulley (373 - 392 Nm) Refit the coolant pump pulley (17.6 - 28.4 Nm) Fit the ancillary drive belt tensioner Fit the ancillary drive belt Refit the air-conditioning drive belt Refit the front right wheel (88 - 108) kj_t_dba_uk_4.gif
Fit the bracket (36.2 - 53.9 Nm) Refit the engine mount carniv_j3tci_t_dba_uk_3.gif
Refit the fuel filter unit Refit the radiator hose(s) Refill the cooling system Check for leaks Reconnect the battery earth cable Torque settings Tensioner: (23.5 Nm) Timing covers (6.9 - 9.8 Nm) Coolant pump pulley: (17.6 - 28.4 Nm) Special tools Special tools are not required

Jan 06, 2013 | 2004 Kia Sedona

1 Answer

I need a fan belt diagram for a 1994 bighorn


Timing belt installation

1. Ensure locking bolts located correctly [4] & [5] in the picture below:

tdisline_32.jpg
CS = Crankshaft
CA = Camshaft
IP = Injection Pump

2. Ensure timing marks aligned [10].
3. Fit timing belt in clockwise direction, starting at crankshaft sprocket.

NOTE: "ISUZU" lettering on belt should be readable from front of engine.

4. Slacken tensioner pulley bolt [9]. Push tensioner pulley against belt.
5. Ensure belt is taut between injection pump sprocket and tensioner pulley as well as crankshaft sprocket and camshaft sprocket.
6. Position tensioner lever [8] against tensioner pulley housing.
7. Remove locking bolts from sprockets [4] & [5].
8. Apply a load of 10 ... 12 kg to tensioner lever. Use spring balance [11].
9. Tighten tensioner pulley bolt to 80 Nm.
10. Turn crankshaft slowly 45 degrees anti-clockwise. Use spring balance to tension belt.
11. Repeat tensioning procedure at 45 degrees intervals for one anti-clockwise turn of the crankshaft.

NOTE: DO NOT turn crankshaft clockwise during tensioning procedure!

12. Fit tensioner lever to original position. Tighten nuts [12].
13. Install: Injection Pump flange [6], Camshaft sprocket flange [7], and water pump pulley.
14. Install components in reverse order of removal & refill coolant.
tdisline_33.jpg
Hope that helps. and good luck out there in the country side.

Apr 08, 2012 | Cars & Trucks

1 Answer

How to replace the belt tensioner?


On the right side of engine locate the alternator at the very back, directly below it is the tensioner. There is a square hole a 3/8" ratchet will fit into. Turn counter-clockwise to relieve the tension, at the same time remove the belt from the alternator pulley, let relax. In the center of the tensioner portion (not the pulley for the tensioner) there is a bolt. Remove the bolt and the tensioner. When installing new tensioner there is an alignment pin on the rear, make sure it fits in the alignment hole before tightening the bolt (it will break new tensioner). tighten the bolt, reinstall ratchet head relieve tension, and reinstall belt. Be careful with the belt when loose, that you don't lose the directional routing. There should be a diagram on a bracket just above the water pump, but if not draw it out before removing the belt.

Jan 30, 2011 | 1999 Oldsmobile Silhouette

1 Answer

A new tensioner was fitted, it was rattling then


YEP SOME JEEP 6 CYLINDER ENGINE BELT TENSIONER NOT AUTOMATIC.YOU HAD TO ADJUST BELT TENSION BY LOOSEN THE POWER STEERING PUMP BOLTS AND TURN THE TENSIONER ADJUSTING BOLT TO TIGHTEN OR LOOSEN THE DRIVE BELT.IF YOU HAVE THE AUTOMATIC BELT TENSIONER.EITHER YOU ARE GETTING THE WRONG ONE OR BELT TOO BIG.IF IT WAS ME TAKE TO ANOTHER GARAGE.

Jun 13, 2010 | 2001 Jeep Grand Cherokee

1 Answer

How do I change a water pump on a 2004 kia sorento?


Kia Sorento 2003-05
Water Pump - Removal & Installation
  1. Before servicing the vehicle, refer to the precautions at the beginning of this section.
  2. Drain the cooling system.
  3. Disconnect the negative battery cable.
  4. Remove the drive belt and the water pump pulley.
  5. Remove the timing belt cover, timing belt, auto tensioner and idler pulley.
  6. Remove the water outlet fitting, the thermostat case and the water pump fitting.
  7. Remove the water pump mounting bolts.
  8. Remove the water pump.

  9. dc45c19.jpg

    Fig. Water pump and timing belt assembly-exploded view

To install:

1016213.jpg

Fig. Water pump bolt locations
  1. Clean the gasket surfaces of the water pump body and the cylinder block.
  2. Install the new water pump gasket and pump assembly. Tighten the bolts to 12-16 ft. lbs. (17-22 Nm).
  3. Install the water pump fitting, the thermostat case and the water outlet fitting.
  4. Install the auto tensioner and timing belt. Adjust the timing belt tension, then install the timing belt cover.
  5. Install the drive belt, water pump pulley and then adjust the auto tensioner.
  6. Refill the coolant.
  7. Run the engine and check for leaks.

  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Drain the cooling system.
  3. Disconnect the negative battery cable.
  4. Remove the drive belt and the water pump pulley.
  5. Remove the timing belt cover, timing belt, auto tensioner and idler pulley.
  6. Remove the water outlet fitting, the thermostat case and the water pump fitting.
  7. Remove the water pump mounting bolts.
  8. Remove the water pump.

To install:


e9be8c3.jpg

Fig. Water pump bolt locations

596080e.jpg

Fig. Water pump O-ring installation
  1. Clean the gasket surfaces of the water pump body and the cylinder block.
  2. Install the new water pump gasket and pump assembly. Tighten the bolts to 12-16 ft. lbs. (17-22 Nm).
  3. Install the water pump fitting, the thermostat case and the water outlet fitting.
  4. Install the auto tensioner and timing belt. Adjust the timing belt tension, then install the timing belt cover.
  5. Install the drive belt, water pump pulley and then adjust the auto tensioner.
  6. To adjust the drive belt tension, hang the belt on the pulley of the tensioner and install the tensioner.
    NOTE If the tensioner is already installed, loosen its mounting bolts to allow belt installation
  7. Install the drive belt.
  8. Adjust the belt tension to specification by turning the adjusting bolt clockwise or counterclockwise.
  9. Air conditioning belt tension should be 0.28-0.039 inch. Alternator belt tension should be 0.39-0.051 inch. Power steering belt tension should be 0.31-0.051 inch.
  10. Torque the tensioner assembly bolt to 33-36 ft. lbs. (45-50 Nm).
  11. Refill the coolant.
  12. Run the engine and check for leaks.

TY for using Fixya; remember comment and rated this.

Apr 01, 2010 | 2004 Kia Sorento

1 Answer

Fitting a timming belt to an honda civic 1.6 vtec 51 plate how does the belt tension work


hi from uk having lined ip timing marks on cogs? fit c/belt anticlockwise from crank pully cog then making sure that belt ist taut on none tensioner side ? slacken and re tighten tensioner bolt then turn crankshaft anti clockwise sixturns anticlockwise till c/shaft andcam marks re aligne ? now slacken tensioner bolt again and gently turn engine back/anti cockwise three teeth only!on the camshaft cog having done this tighten the tensioner bolt 44Nm final check !turn engine anti clockwisetill timing marks re aligne then if all ok ? re assemble engine hope this helps good luck !

Mar 23, 2010 | 2001 Honda Civic

1 Answer

How i fix timing of lantra 1600 cc 95


Disconnect battery earth lead. Do not turn crankshaft or camshaft when timing belt removed. Remove spark plugs to ease turning engine. Turn engine in normal direction of ratation unless otherwise stated, Support engine. Remove, engine mounting, auxilliaty drive belts. Water pump pulley 1. Crankshaft pulley bolts 21. crankshaft pully 2. timing belt covers 3. Turn crankshaft to TDC on No 1 cyclinder. Ensure crankshaft sprocket, camshaft sprocket, oil pump sprocket and balancer shaft sprocket timing marks aligned. Timing marks on camshaft sprockets should align with cylinder head upper face. Dowel pins on camshaft sprockets should face upwards. Slacken tensioner bolt. Move tensioner away from belt and lightly tighten bolt. Remove, automatic tensioner unit bolts. Automatic tensioner unit. Timing belt, crankshaft centre bolt, crankshaft sprocket. Crankshaft sprocket guide washer. Slacken blancer shaft belt tensioner bolt. Move tensioner away from belt and lightly tighten bolt. Remove balancer shaft belt.

Installation
Ensuring timing marks arligned. Note timing marks on camshaft sprockets should align with cylinder head upper face. Exhaust sprocket mark is on recess, but inlet sprocket mark is on tooth. Note: to check oil pump sprocket positioned correctly, removing blanking plug from cylinder block. Insert 8mm diameter Phillips srcrewdriver in hole. Ensure screwdriver is inserted 60mm from face of cylinder block. if screwdriver can only be inserted 20mm: turn oil pump sprocket 360°. Insert screwdriver again. Fit balancer shaft belt in anti-clockwise direction, starting at crankshaft sprocket. Slacken balancer shaft belt tensioner bolt. Turn tensioner clockwise to tension belt. Tighten bolt to 15-22Nm. Apply thumb pressure to belt. Belt should deflect 5-7 mm. If not repeat tensioning procedure. Install crankshaft sprocket guide washer, crnakshaft sprocket. Tighten crankshaft cente bolt. Tighten torque:110-130 Nm. Note ensure crankshaft sprocket guide washer is fitted correclty. Oil treads and contact face of crankshaft body before fitting. Check tensioner body for leakage or damage replace if necessary. Check pushrod protrusion is 12mm. If not replace automatic tensioner unit. Slowly compress pushrod into tensioner body until holes aligned. Resistance should be felt. Place flat washer under tnesioner body to avoid damage to body end plugs. Retain pushrod with suitable pin through hole in tensioner body. install automatic tensioner unit to cylinder block. Tighten bolts to 22-27Nm. Fit timing belt in anti-clockwise direction, starting at the tensioner pulley. Slacken tensioner pulley bolt. Turn tensioner pully clockwise to temporarily tension belt. Tighten bolts to 43-45Nm. Turn crankshaft slowly 1/4 turn anti-cockwise. Turn crankshaft clockwise until timing marks alligned. Slacken tensioner pully bolt. Fit tool to tensioner pulley. Tool No 09244 28100. Apply clockwise torque of 2,6-2,8 Nm to tensioner pulley. Tighten bolt to 43-45Nm. Insert special tool in timing belt rear casing. Tool no 09244-28000. Screw in tool until pin can be removed from automatic tensioner unit. Remove special tool. Tool nr 09244-28000. turn crankshaft two turns clockwise. Wait 15 minutes. Ensure timing marks aligned. Check extended length of pushrod is 3,8-4,5mm. Install components in reverse order of removal. Tighten crankshaft pulley bolts, Tighten torque 20-30Nm

Nov 01, 2009 | 1995 Hyundai Elantra

1 Answer

Timing a 2.0L hyundai


RETAIN PUSHROD WITH SUITABLE PIN THROUGH HOLE IN TENSIONER BODY.
INSTALL AUTOMATIC TENSIONER UNIT TO TENSIONER BLOCK. TIGHTEN BOLTS TO 22-27.
FIT TIMING BELT IN ANTI-CLOCKWISE DIRECTION, STARTING AT TENSIONER PULLEY.
SLACKEN TENSIONER PULLY BOLT. TURN TENSIONER PULLEY CLOCKWISE TO TEMPORARILY TENSION BELT. TIGHTEN BOLT TO 43-45NM.
TURN CRANKSHAFT SLOWLY 1/4 TURN ANTI CLOCKWISE.
TURN CRANKSHAFT CLOCKWISE UNTIL TIMING MARKS ALIGNED.
SLACKEN TENSIONER PULLEY BOLT. FIT TOOL TO TENSIONER PULLEY.
APPLY CLOCKWISE TORQUE TO TENSIONER PULLEY. TIGHTEN BOLTS.
INSERT SPECIAL TOOL IN TIMING BELT REAR CASING.
SCREW IN TOOL UNTIL PIN CAN BE REMOVED FROM AUTOMATIC TENSIONER.
REMOVE SPECIAL TOOL.
TURN CRANCSHAFT TWO TURNS CLOCKWISE. WAIT 15 MINUTES.
ENSURE TIMING MARKS ALIGNED.
CHECK EXTENDED LENGTH OF PUSHROD IS 3.8 - 4.5MM
RE-ASSEMBLE

Jul 15, 2009 | 1998 Hyundai Tiburon

1 Answer

How do you release the tensioner to fit new timing belt


First thing to do is remove the idler pulley, then remove the tensioner if it is still hard to remove the belt. It should slip on freely. If it has a mechanical tensioner, you will have to put it in a vise and gently compress the rod back into the tensioner. You will notice a small hole in the rod, and the housing of the tensioner. Take a thin metal paper clip, and inser the wire into the hole while it is compressed. Then remove from the vice. Install the tensioner, then the belt, and lastly the idler pully. Make sure the timing marks are lined up as this is an interferance motor. Remove the paper clip.

Mar 26, 2009 | 1993 Mitsubishi Galant

1 Answer

How do i tension the cam belt on my e36 318i bmw?


to do it correctly you need a tension gauge, however it is possible without. make sure your timing marks are correct,flywheel locked and camshaft locking tool in place. slacken camshaft sprocket bolt and turn clockwise to stop. fit timing belt in an anticlockwise direction starting at the crankshaft, ensure belt is taught on the non tensioned side between sprockets. turn tensioner pully anticlockwise, untill you can turn belt 90 degrees with finger and thumb pressure. tighten tensioner. tighten camshaft sproket bolt to 63nm. Remove all locking tools. turn engine 2 revolutions from the crankshaft pulley by hand. DO NOT START AT THIS STAGE!!!!!!!! refit all locking tools, if at any stage the engine locks or the tools will not refit, you have done something wrong. Go back to stage one. Check belt tension finger and thumb method, retension as required. turn again by hand. re fit all components and start. If you have whining noises the tension is too tight. Flapping or banging noises too loose. This is not a fool proof method and you have to be aware of the failings of fitting timing belts without the correct tools etc. ENGINE DAMAGE WILL OCCUR IF FITTED INCORRECTLY. A good garage should charge no more than 2.5 hours for this work to be carried out, with a warranty. Hope this helps

Dec 23, 2008 | 1996 BMW 318

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