Question about 2005 Chevrolet Venture

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Replace an alternator on a 2005 chevy venture (instructions)

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  • dejesus1923 Jul 27, 2009

    I have a bad alternator no a stater motor

  • keithadair12
    keithadair12 Mar 21, 2012

    This was most difficult to perform and makes you curse the engineer who designed this configuration. First there is nothing like having the correct tool.. Unless you remove the front engine mounts and tilt forward you'll find you can not get a socket nor standard wrench on the back left hand 15mm bolt of the alternator.....The other back bolt requires a universal a short extension, In either case of tilt engine or not, you'll need a short low profile stubby 12 pt 15 mm wrench for the back left bolt. I used a C configuration six inch 12 pt low profile ****** wrench without tilting engine to remove this bolt. That worked great. Remove the front alternator 15 mm bolt and the attaching nut mount! It'll only be in the way later, so remove the nut mount too! Had the alternator loose in about 45 minutes. Then the fun starts. GM manual says to tilt engine to remove the back bolts. I didn't but that's really is the only thing that helps with (better access to rear bolts. Next you must remove the one 15 mm bolt for the belt tension-er and remove it. Easy enough. Next you must remove 3 each 15 mm bolts to remove the alternator bracket. Manual doesn't tell you there are 3 bolts ( two on side and one in the back directly below where the first two bolts attached the alternator in the back.. You must remove it to remove bracket! Fair enough, got alternator mounting bracket out along with engine lift point bracket. Next you'll need to remove the 3 13 mm bolt from the power steering pump through holes in the pulley! A magnet helps with removal. You'll need to remove power steering pump taking care not to damages lines. and place on the side in front of the timing chain cover. This is no easy task. Make sure you do not bend steel lines as they must fit back in place to clear the serpentine belt when re-installed. Learned that the hard way! You'll next need to remove the wiper motor linkage from passenger with the 2 8 mm bolts. disconnect the driver's side linkage from the center. Move wipers to full extension. Next remove 2 bolts from wiper actuator bracket (bar) on passenger side and single bolt on motor and actuator mount (passenger side). Next loosen ( but don't remove 2 each 10 mm bolts attaching bar to center actuator. Or if you real nimble remove them completely if you want to remove the cross bar completely. If you choose to remove cross bar, you'll need to remove the very difficult mounts bolts from driver's side. Makes alternator much easier, but these two bolts are a real pain to remove! I loosened middle and pried the motor actuator a little to extract the alternator! You'll find that the fuel rail shrader valve will be in your way. But with a little persuasion the alternator can be removed. Replacement alternator had a small profile difference. But again a little persuasion and it was in. Next put powersteering pump back on (a must before alternator bracket). Caution !!!!! make sure lines are flush and will not cause interference with belt. You can see this before re-installing alternator.Get alternator bracket in place and check these lines before you put tension-er and alternator back on. You'll just have to remove again if problems are noted! If lines are ok, then install alternator and tension-er. Reattach wiper hardware. Note I removed the washer pumps and connectors to facilitate easier temporary placement of power steering pump. In closing I'd like to say the engineer who had the wisdom to place this item in this configuration must be a very sadistic person or extremely stupid!

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  • Master
  • 353 Answers

REMOVAL PROCEDURE

IMPORTANT: This vehicle uses the PG260 F1 starter motor. The starter motor is serviced only as a complete unit.

  1. Disconnect the battery ground (negative) cable from the battery.
  2. Raise and suitably support the vehicle. Refer to Vehicle Lifting.
  3. Remove radiator air baffle assembly.
  4. Remove the starter motor BAT terminal nut and electrical leads.
  5. Remove the starter motor S terminal nut and electrical lead.
  6. Remove the torque converter co
  7. Remove the starter motor bolts.
  8. Remove the starter motor.
INSTALLATION PROCEDURE
  1. Install the starter motor.
  2. Install the starter motor bolts. Tighten the starter motor bolts to 47 N.m (35 lb ft)
  3. Install the torque converter cover.
  4. Install the starter motor S terminal electrical lead and nut. Tighten the starter motor solenoid S terminal nut to 3 N.m (27 lb in).
  5. Install the starter motor BAT terminal electrical leads and nut. Tighten the starter motor solenoid BAT terminal nut to 10 N.m (89 lb in) .
  6. Install radiator air baffle assembly.
  7. Lower the vehicle.
  8. Install the battery ground (negative) cable to the battery.

Posted on Jul 25, 2009

  • Travis Mcilree
    Travis Mcilree Jul 27, 2009

    Sorry about the incorrect info, I hope this helps



    REMOVAL PROCEDURE


    1. Remove the battery
      ground (negative) cable from the battery.

    2. Rotate and secure the engine forward to access rear generator bolts.

    3. Remove the generator B+ terminal nut.

    4. Remove the generator B+ lead.

    5. Remove the generator electrical connector.

    6. Remove the drive belt from the generator

    7. Remove the generator front bolt

    8. Remove the generator rear bolts.

    9. Remove the generator from the generator bracket and position the generator
      above the drive axle.

    10. Remove the drive belt tensioner.

    11. Remove the generator bracket.

    12. Remove the power steering pipes from the power steering pipe retainer.

    13. Remove the fuel pressure test port (schrader valve) cap from the fuel
      injector rail.

    14. Remove the power steering pump and reposition the power steering pump in
      front of the timing chain cover in order to provide access for the generator.
      IMPORTANT: Do not disconnect the power steering pipes from the power
      steering pump.

    15. Remove electrical harness from retainer on right fender well and position
      aside.

    16. Remove the generator from the vehicle.

    INSTALLATION PROCEDURE


    1. Install the generator to the vehicle and position the generator above the
      drive axle.

    2. Install electrical harness to retainer on right fender well.

    3. Install the power steering pump to the engine.

    4. Install the fuel pressure test port (schrader valve) cap to the fuel
      injector rail.

    5. Install the power steering pipes from the power steering pipe retainer.

    6. Install the generator bracket.

    7. Install the drive belt tensioner

    8. Install the generator to the generator bracket and position the generator
      above the drive axle.

    9. Install the drive belt tensioner.

    10. Install the generator to the generator bracket.

    11. Install the generator front bolt.

    12. Install the generator rear bolts. Tighten the generator bolts to 50 N.m
      (37 lb ft).

    13. Install the drive belt.

    14. Install the generator electrical connector.

    15. Install the generator B+ lead.

    16. Install the generator B+ terminal nut. Tighten the generator B+ terminal nut
      to 13 N.m (115 lb in).

    17. Rotate the engine rearward and install the engine mount strut bracket bolts.

    18. Install the battery
      ground (negative) cable to the battery

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