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How to preset a tensioner pulley on a 93Ford 5.8

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  • Ford Master
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Ford tensioners use a tension set particular to ford
you loosen off the big pulley nut then put a hex key in the pulley shaft and wind the shaft up or down a rack at the back
loosen off to replace the belt and wind the opposite way to get belt tension
when tension is achieved , tighten up the big pulley nut
some models may have a socket type end or a square for an opened spanner rather than the hex end

Posted on May 07, 2017

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How do you loosening the tensioner pully?


they are preset . if it is to tight replace it ,it has failed..the pulley itself will seize up next. use a ratchet to take off belt then remove tensioner.mudman1966

Mar 05, 2015 | Saab 900 Cars & Trucks

1 Answer

I have a 2008 Kia Sorento LX 3.3. where is the adjuster bolt for the idler pulley? Trying to change serpentine belt and idler pulley.


The idler pulley deflects out of the way using a special wrench, the pulley is held against the belt only by a preset spring tension mechanism. You put the wrench on the bolt or in the square drive hole and deflect the pulley away from the belt, it must be manually held there to put the new belt on and then released to tension the new belt.

Feb 10, 2012 | 2008 Kia Sorento 3.3

1 Answer

Noise from tension belt. can i adjust tension or is it preset (spring). 2006 camry altise ltd


The tensioner is preset, but the pulley can be replaced, if it is making noise or causing

the belt to slip. once belt is removed you should check it, and all pulleys if possible.

good luck!

Jun 26, 2011 | 2006 Toyota Camry

1 Answer

Serptine belt diagram


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Belt Installation, Aerostar 4.0L Engine


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Item Part Number Description 1 8620 Drive Belt 2 N606068 Bolt 3 10300 Generator 4 10153 Generator Mounting Bracket 5 8509 Water Pump Pulley 6 6B209 Drive Belt Tensioner 7 N800199 Screw 8 8678 Belt Idler Pulley 9 N802096 Screw 10 19703 A/C Compressor 11 2882 A/C Compressor Mounting Bracket 12 3C718 Brace 13 N806020 Bolt 14 3A674 Power Steering Pump 15 3A733 Power Steering Pump Pulley 16 N800199 Screw 17 N606572 Bolt 18 N620481 Nut 19 8501 Water Pump 20 6312 Crankshaft Pulley A - Belt Tension Check (See Specifications) B - Tighten to 40-55 Nm
(30-41 Lb-Ft) C - Tighten to 24-30 Nm
(18-23 Lb-Ft) D - Tighten to 21-29 Nm
(15-21 Lb-Ft) E - Tighten to 40-50 Nm
(30-37 Lb-Ft)

Belt Installation, Ranger and Explorer 4.0L Engine


q4082b.gif


Item Part Number Description 1 8620 Drive Belt 2 10300 Generator 3 8678 Belt Idler Pulley 4 19703 A/C Compressor 5 3A733 Power Steering Pump Pulley 6 8501 Water Pump 7 6312 Crankshaft Pulley 8 6B209 Drive Belt Tensioner 9 N806020 Bolt 10 2882 A/C Compressor Mounting Bracket 11 3A674 Power Steering Pump 12 N606572-S2 Bolt 13 N800199-S8M Bolt 14 N620481-S2 Nut 15 3C718 Brace 16 N606068 Bolt 17 10153 Generator Mounting Bracket 18 8509 Water Pump Pulley 19 N605805-S2 Bolt A - Belt Tension Check (See Specifications) B - Tighten to 21-29 Nm
(15-21 Lb-Ft) C - Tighten to 40-55 Nm
(30-41 Lb-Ft)

Belt Installation, Ranger 2.3L Engine


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Item Part Number Description 1 8678 Belt Idler Pulley 2 10300 Generator 3 8509 Water Pump Pulley 4 3A733 Power Steering Pump Pulley 5 2E884 A/C Clutch Pulley 6 6312 Crankshaft Pulley

Belt Installation, Aerostar 3.0L Engine


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Item Part Number Description 1 10300 Generator 2 3F671 Belt Idler Pulley 3 3A733 Power Steering Pump Pulley 4 6B209 Drive Belt Tensioner 5 6312 Crankshaft Pulley 6 8509 Water Pump Pulley 7 19703 A/C Compressor 2010&c18=modelyear&c35=wsm%2cdrive%20belt%20replacement%2cssk%2c03-05%2cremoval%20and%20installation&s=1366x768&c=32&j=1.3&v=y&k=y&bw=995&bh=405&ct=lan&hp=n&[aqe]

Mar 07, 2011 | 1995 Ford Aerostar

1 Answer

I need to know how to change a timing belt on a 2002 Kia Sendona


  1. Record the radio anti theft code data.
  2. Remove or disconnect the following:

    Negative battery cable Engine cover Accessory drive belts Idler pulley Crankshaft pulley Power steering pump pulley Belt tensioner pulley Upper and lower timing belt covers
  3. Support the engine with a floor jack and remove the engine mount.
  4. Rotate the engine to align the camshaft sprocket timing marks with the cylinder head cover timing marks.

    0996b43f8022cb71.jpg

    Fig. Timing belt routing and timing marks-3.5L Engine

  5. Remove or disconnect the following:

    Auto tensioner Timing belt

    0996b43f8022cb72.jpg

    Fig. Timing belt and related components-3.5L Engine


To install:
  1. Ensure that the engine is set to Top Dead Center (TDC).
  2. Prepare the auto tensioner for installation by compressing it in a vise and installing a retaining pin.
  3. Install the timing belt in the following order:
    1. Crankshaft sprocket
    2. Idler pulley
    3. Left bank exhaust camshaft sprocket
    4. Left bank intake camshaft sprocket
    5. Water pump pulley
    6. Right bank intake camshaft sprocket
    7. Right bank exhaust camshaft sprocket
    8. Tensioner pulley

  4. Install the auto tensioner. Do not remove the retaining pin at this time.
  5. Check that the crankshaft and camshaft timing marks are aligned correctly.
  6. Rotate the crankshaft 1 / 4 turn Counterclockwise .
  7. Rotate the crankshaft 1 / 4 turn Clockwise to return the engine to TDC.
  8. Loosen the tensioner pulley center bolt.
  9. Apply 44 inch lbs. (5 Nm) torque to the tensioner pulley as shown and tighten the center bolt to 32-41 ft. lbs. (43-55 Nm).

    0996b43f8022cb73.jpg

    Fig. Adjusting the tensioner pulley-3.5L Engine

  10. Remove the auto tensioner retaining pin.
  11. Rotate the crankshaft 2 revolutions Clockwise , then wait 5 minutes for the auto tensioner to adjust.
  12. Measure the auto tensioner rod as shown. If the measurement is not 3.8-4.5 mm, then repeat the belt tensioning procedure.

    0996b43f8022cb74.jpg

    Fig. Measuring the auto tensioner rod-3.5L Engine

  13. When the auto tensioner measurement is correct, install or connect the following:

    Engine mount Upper and lower timing belt covers Belt tensioner pulley Power steering pump pulley Crankshaft pulley Idler pulley Accessory drive belts Engine cover Negative battery cable
  14. Reprogram the radio anti theft codes.

Feb 06, 2011 | 2002 Kia Sedona

1 Answer

Hi ive got a 1996 isuzu bighorn ive attempted to change the timing belt but the injector pump pulley moved when i took the belt off. i put it back where i thort it was and tried a tooth either way but no...


Timing belt installation

1. Ensure locking bolts located correctly [4] & [5] in the picture below:

tdisline_32.jpg
CS = Crankshaft
CA = Camshaft
IP = Injection Pump

2. Ensure timing marks aligned [10].
3. Fit timing belt in clockwise direction, starting at crankshaft sprocket.

NOTE: "ISUZU" lettering on belt should be readable from front of engine.

4. Slacken tensioner pulley bolt [9]. Push tensioner pulley against belt.
5. Ensure belt is taut between injection pump sprocket and tensioner pulley as well as crankshaft sprocket and camshaft sprocket.
6. Position tensioner lever [8] against tensioner pulley housing.
7. Remove locking bolts from sprockets [4] & [5].
8. Apply a load of 10 ... 12 kg to tensioner lever. Use spring balance [11].
9. Tighten tensioner pulley bolt to 80 Nm.
10. Turn crankshaft slowly 45 degrees anti-clockwise. Use spring balance to tension belt.
11. Repeat tensioning procedure at 45 degrees intervals for one anti-clockwise turn of the crankshaft.

NOTE: DO NOT turn crankshaft clockwise during tensioning procedure!

12. Fit tensioner lever to original position. Tighten nuts [12].
13. Install: Injection Pump flange [6], Camshaft sprocket flange [7], and water pump pulley.
14. Install components in reverse order of removal & refill coolant.

tdisline_33.jpg
PLEASE DO RATE MY RESPONSE. THANKS!

Nov 27, 2010 | 1996 Isuzu Trooper

1 Answer

How do i release the tension belt ... cant seem to find bolt being referred to in other docs


Here's the procedure on how to release and replace the tension belt of your car.

Step 1
  • Open the hood on the Volvo S-60 and find the serpentine-belt routing diagram. The diagram should be attached to the top of the fan shroud that covers the radiator. If not, draw out the exact routing method of the serpentine belt around each pulley with a pen and a piece of paper.
  • Step 2 Locate the serpentine-belt tensioner that is in the very center of the engine. The tensioner will have a square bolt head in the center of the tensioner pulley.
  • Step 3 Slide the open end of the 5/8-wrench onto the square bolt head in the center of the belt-tensioner pulley. Turn the tensioner pulley counterclockwise and slide the serpentine belt off of the tensioner pulley.
  • Step 4 Remove the serpentine belt from the other pulleys and pull the belt out of the engine compartment.
  • Step 5 Slide the new serpentine belt into the engine compartment and around the crankshaft pulley.
  • Step 6 Route the new serpentine belt around each pulley. Turn the belt-tensioner pulley counterclockwise again and slide the serpentine belt around the tensioner pulley. Release the tensioner and it will tighten the belt around the pulleys. Look over the belt to ensure that it is inside of each pulley.
  • Step 7 Crank the S-60 and look over the serpentine belt with the motor running. Let the engine run for about one minute and shut the engine off. Close the hood.
  • Aug 12, 2010 | 2001 Volvo S60

    2 Answers

    Looking for timing mark's for a 1997 camry with a 2.2 4cyl motor?


    Hi,


    You find the timing marks on the picture below.

    moz-screenshot-2.pngaab8238.jpg



    Removal
    Remove auxiliary 1. drive belts.
    2. Support engine.
    Remove:
    Engine mounting and bracket.
    Timing belt upper cover [1].
    3.
    4. Turn crankshaft clockwise to TDC on No.1 cylinder. Ensure timing marks aligned [2] & [3].
    Remove:
    Crankshaft pulley bolt [4].
    Crankshaft pulley [5]. Use tool No.09213-60017.
    5.
    6. Ensure timing marks aligned [2] & [3].
    7. Slacken tensioner bolt [6]. Move tensioner away from belt and lightly tighten bolt.
    Remove:
    Timing belt lower cover [7].
    Crankshaft sprocket guide washer [9].
    Timing belt.
    Tensioner pulley.

    Installation
    Installation
    1. Check tensioner pulley for smooth operation.
    2. Check free length of tensioner spring is 46,0 mm [8]. Replace spring if necessary.
    3. Fit tensioner and spring. Ensure spring is connected correctly.
    4. tighten bolt [6].
    5. Ensure timing marks aligned [2] & [3].
    6. Fit timing belt. Ensure belt is taut between sprockets.
    Install:
    Crankshaft sprocket guide washer [9].
    Timing belt lower cover [7].
    Crankshaft pulley [5].
    7.
    8. Slacken tensioner bolt 1/2 turn [6].
    9. Turn crankshaft two turns clockwise to TDC on No.1 cylinder. Ensure timing marks aligned [2] & [3].
    Turn crankshaft slowly 1 7/8 turns clockwise until crankshaft pulley timing mark [3] aligned with 45° BTDC mark [10] on
    timing belt lower cover [7].
    10.
    11. Tighten tensioner bolt [6]. Tightening torque: 42 Nm.
    12. Install components in reverse order of removal.
    13. Tighten crankshaft pulley bolt [4]. Tightening torque: 108 Nm.
    Manufacturer: Toyota

    Jun 25, 2010 | 1997 Toyota Camry

    1 Answer

    Belt diagram


    2 valve




    3186cf9.gif
    Item Part Number Description 1 8679 Belt idler pulley 2 10344 Generator pulley 3 8620 Drive belt 4 3A733 Power steering pump pulley 5 6312 Crankshaft pulley 6 8509 Water pump pulley 7 2E884 A/C clutch pulley 8 6B209 Drive belt tensioner pulley
    ------------------------------------------------------------------------
    4 valve

    74aa6ac.gif
    Item Part Number Description 1 19A216 Belt idler pulley 2 10300 Generator clutch pulley 3 8620 Drive belt 4 3A733 Power steering pump pulley 5 6316 Crankshaft pulley 6 8A528 Water pump pulley 7 19D692 A/C clutch pulley 8 6B209 Drive belt tensioner pulley 9 19A216 Belt idler pulley

    Oct 26, 2009 | 2003 Mercury Grand Marquis

    1 Answer

    Serpentine belt diagram for a 5.9 diesel with air and 9 pulleys


    5.9L DIESEL
    196759.jpg The 5.9L diesel engine accessory drive system (with a/c) consists of :
    1. Generator Pulley (1)
    2. Water Pump Pulley (2)
    3. Idler Pulley (3)
    4. Power Steering Pump Pulley (4)
    5. Radiator Fan Pulley (5)
    6. Crankshaft Pulley (6)
    7. Automatic Tensioner (7)
    8. A/C Compressor Pump Pulley (8)
    CAUTION: When installing the accessory drive belt, the belt must be routed correctly. If not, engine may overheat due to water pump rotating in wrong direction. Refer to or for correct engine belt routing. The correct belt with correct length must be used.
    1. Position drive belt over all pulleys except water pump pulley. 2. Attach a 1/2 inch ratchet to tensioner.


    196757.jpg The 5.9L diesel engine accessory drive system (without a/c) consists of :
    1. Generator Pulley (1)
    2. Water Pump Pulley (2)
    3. Idler Pulley (3)
    4. Power Steering Pump Pulley (4)
    5. Radiator Fan Pulley (5)
    6. Crankshaft Pulley (6)
    7. Automatic Tensioner (7)
    3. Rotate ratchet and belt tensioner clockwise. Place belt over water pump pulley. Let tensioner rotate back into place. Remove ratchet. Be sure belt is properly seated on all pulleys.

    Sep 13, 2008 | 2008 Dodge Ram 3500

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