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Ive got honda transalp xl 600 v my clutch cable will not tension and is not selecting on clutch lever but is changing on gear foot mechanism

New clutch cable new new release bearing new release rod bearing in clutch casing are good and working and shaft rod not damage selector arm assembly working stopper arm is good

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Posted on Jan 02, 2017

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SOURCE: rover 600 1997 not engaging any gears when clutch fully depressed

Sounds like the SLave Cylinder has givin up Possible the Reli=eice Bearing I ALWAYS Replace As A PAIR . If you can put in gear by having someone rock the car front to back and it holds well its pretty Obvious that you DO have A Clutch Master Cylinder or Clutch Slave aat Releice Bearing Problem AGAIN These Parts I REPLACE AS A PAIR. Before ANything Chech Fluid Level that will tell the store IF FULL Most Probably MASTER-- If EMPTY then See where it went Look At SLAVE if wet thats the Culpret. --->> I Hope this INFO helps you and have a good Day >> Please dont forget to RATE me ok ? Thank You

Posted on Jan 16, 2009

  • 14 Answers

SOURCE: Gearbox on 1999. 1.6 megane sport.

renault gearbox are known to give problems.the clunk you hear might not be in the gearbox sounds more like gearbox mounting i would get it checked first however the whine in fith gear is a differant problem yes i am inclined to agree with you on this one.sorry but it looks like a replacement gearbox is going to be the only answer good luck.adrian

Posted on Feb 14, 2009

  • 5660 Answers

SOURCE: replaced clutch in 3000GT, all new parts, plate,

Are you sure the clutch disc is installed in the correct direction?
Admittedly, I haven't seen the clutch disc for a Mitsubishi 3000GT, but I have seen my share in many makes of vehicles.

The clutch disc may be one of those that will install in either direction. Some clutch discs are made so that the inner hub with springs, can be installed towards the crankshaft, or towards the tranny.

Posted on Oct 13, 2009

  • 11800 Answers

SOURCE: I have a 1999 (actually

The clutch works this way: press the pedal, the pedal pulls a cable, that cable moves a lever with a bearing at its end, that bearing presses on the extremities of the disk spring, that spring deforms and lifts the pressure plate disengaging the clutch plate.
In your case the spring is no longer doing disengaging because either the bearing or the extremities of the disk spring have failed - most likely the latter. You will gonna have to replace the pressure plate assembly.
Here's a complete clutch kit

Posted on Oct 11, 2010

  • 404 Answers

SOURCE: Hello, i own a 2002 Land Rover discovery TD5 and

sorry to here that but no it has to come out and change the clutch release bearing

Posted on Feb 13, 2011

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Pilot bearing adjustment for the forks on a 1995 chevy c1500 with a 5-speed nv3500

You're speaking of the throw out bearing - the pilot bearing is in the end of the crankshaft that the front tip of the input shaft rides in.
Do you have a mechanical or hydraulic clutch? If mechanical, there should be some adjustment provisions in the cable or linkage. If the linkage had been adjusted for a worn clutch, it may not have enough movement to release a new (thicker) clutch.
If hydraulic, make sure you have bled the hydraulic lines and slave cylinder to eliminate any air bubbles. Air is compressible and prevents the full movement of the slave cylinder to release the clutch.
I don't ever recall working on a throw out bearing actuator arm that has an adjustable pivot. Not saying there aren't any, but I've not seen one.

Aug 01, 2017 | 1995 Chevrolet C1500


2004 Hyundai Tiburon Clutch.

First you need to remove the Transaxle.

Manual Transaxle System REMOVAL

1. Remove the engine cover.
2. Remove the battery terminal.
3. Remove the air duct.
4. Remove the battery tray.
5. Remove the air cleaner.
(1) Upper
(2) Lower
6. Remove the back-up lamp switch.
7. After removing the CKP sensor, O2 sensor and oil pressure switch wiring bracket, separate the connectors.
8. Remove the brake fluid leveling sensor connector.
9. Remove the speedometer driven gear connector.
10. Remove the clutch release cylinder mounting bolt.
11. Remove the cotter pin of the shift cable (transaxle side).
12. Remove the cotter pin of the select cable. (transaxle side)
13. Remove the clip of the shift cable (transaxle side).
14. Remove the clip of the select cable (transaxle side).
15. Separate the steering column shaft joint.
16. Separate the power steering oil pump hose.
Be careful not to leak after separating.
17. Separate the hose after removing the clip of the power steering return hose.
18. Remove the upper connecting transaxle bolt.
19. Separate the start motor.
20. Install the engine support fixture.
21. After removing the tire, remove the caliper.
22. Remove the transaxle side cover.
23. Remove the transaxle side under cover.
24. Separate the tie rod end.
25. Remove the wheel speed sensor and the knuckle mounting bolt.
26. Drain the oil.
27. Remove the transaxle mounting bracket.
(1) Insulator bolt
(2) Body side mounting bolt (Upper)
(3) Body side mounting bolt (Side)
(4) Transaxle side mounting bolt.
28. Remove the front roll stopper.
(1) Insulator bolt
(2) Stopper bolt (Upper)
(3) Stopper bolt (Lower)
29. Remove the rear roll stopper.
(1) Insulator bolt
(2) Stopper bolt
30. Remove the drive shaft.
31. Remove the front muffler.
32. Remove the sub frame mounting bolt.
33. Install the transaxle jack.
34. Remove the transaxle lower mounting bolt to the engine.
35. Remove the transaxle assembly.

Installation is the reverse of the removal.

Then inspect and replace the clutch place and pressure plate.

1. Apply multipurpose grease to the release bearing contact surfaces and the release cylinder contact surface of the clutch release fork assembly.
When installing the clutch, apply grease to each part, but be careful not to apply excessive grease. It can cause clutch slippage and judder.
2. Apply multipurpose grease into the groove of the release bearing.
3. Apply multipurpose grease to the clutch release lever fulcrum contact surface of the clutch release fork assembly.
4. Clean the surfaces of the flywheel and pressure plate thoroughly with fine sandpaper or crocus cloth, and make certain that all oil or grease has been removed.
5. Apply a small amount of multipurpose grease to the clutch disc splines and input shaft splines.
Do not apply more grease than necessary. Too much grease could cause clutch slip or judder.
6. Using the special tool, install the clutch disc to the flywheel. When installing the clutch disc, be sure that the surface having the manufactures stamp is towards the pressure plate side.
7. Install the the clutch cover assembly onto the flywheel and install the six (6) bolts through the clutch cover into the flywheel.
8. Tighten the bolts by one or two turns at a time, in succession, to avoid bending the cover flange.
If a special tool is not available, tighten the bolt temporarily and then torque to specification in diagonal torquing sequence indicated below.
Single mass flywheel:
15~22 N·m (150~220 kg·cm, 11~16 lb·ft)
Dual mass flywheel:
20~27 N·m (200~270 kg·cm, 14~19 lb·ft)
9. Remove the special tool.
10. Install the transaxle. (Refer to GROUP - Manual Transaxle Assembly)
11. Adjust the clutch pedal free-play. (See CH-6)
1. Check the diaphragm spring end for wear and uneven height.
Replace if wear is evident or height difference exceeds the limit.
2. Check the pressure plate surface for wear, cracks and color change.
3. Check the rivets for looseness and replace the clutch cover assembly if necessary.
1. Check the clutch facing for loose rivets, uneven contact, deterioration due to seizure, adhesion of oil, or grease, and replace the clutch disc if defective.
2. Measure the rivet sink and replace the clutch disc if it is out of specification
3. Check for torsion spring play and damage and if defective, replace the clutch disc.
4. Clean the splines on the input shaft and install the clutch disc.
If the disc does not slide smoothly or if play is excessive, replace the clutch disc and/or the input shaft.
The release bearing is packed with grease. Do not use cleaning solvent or oil.
1. Check the bearing for seizure, damage or abnormal noise. Also check the diaphragm spring contacting points for wear.
2. Replace the bearing if the release fork contacting points are worn abnormally.
Installation is the reverse of the removal.
Then remove pressure plate and Clutch plate.

1. Insert the special tool (that came with your clutch kit) in the clutch disc to prevent the disc from falling.
2. Loosen the bolts that attach the clutch cover to the flywheel in a star pattern.
3. Loosen the bolts in succession, one or two turns at a time, to avoid bending the cover flange.

on Jan 13, 2010 | Hyundai Tiburon Cars & Trucks

1 Answer

We just got a 1985 F350, we need to replace the clutch and not sure exactly how to go about it...we have the transmission down and the clutch kit just need to know where to go from there. Thanks to anyone...

The first thing to do is to have the flywheel re-surfaced because a warped flywheel will cause the clutch to chatter or shudder when you let up the clutch pedal, and also be certain that the pilot bearing is replaced, it can be difficult to remove the pilot bearing from the end of the crankshaft and you will most likely need to obtain a good pilot bearing puller to remove it.

Clean the bell-housing and the rear of the engine block while the flywheel is being re-surfaced, and be sure that all of the old clutch material and dust has been cleaned from the bell-housing and the rear of the engine block, and contamination from an old clutch disk will lead to early clutch failure.

After the flywheel has been installed and torqued down, then you will need to mount the clutch disk and the pressure-plate assembly together onto the flywheel, and be sure that the clutch disk is facing the right way (usually the spring hub will go towards the pressure-plate assembly), and then start to install the pressure-plate assembly bolts but only hand tighten them for now. After the bolts have been started then use the clutch disk alignment tool that should have come with the clutch kit to align the clutch disk with the pilot bearing, and when you have it aligned so that the alignment tool easily slips through the clutch disk and into the pilot bearing, then tighten down the bolts to the pressure-plate assembly one turn at a time in a criss-cross pattern until the pressure-plate assembly is flush with the flywheel and then you can torque down the pressure-plate assembly bolts. This is a critical step and the better aligned that you get the disk and pilot bearing, and the easier it is to remove and replace the alignment tool, the easier it will be to install the transmission, and the transmission input shaft should slip smoothly through the clutch disk and into the pilot bearing and not have any difficulties mounting up to the engine, and if the transmission hangs up when you are installing it and and the transmission input shaft does not go straight in through the clutch disk and into the pilot bearing, it can damage the clutch hub and the clutch will chatter or shudder when you let the clutch pedal up, and it will shorten the life of the clutch.

After the clutch has been aligned then install the throw-out/release bearing onto the transmission input shaft collar and the throw-out/release bearing fork, and use a lithium based grease on the pivot points of the throw-out/release bearing fork and where the fork contacts the throw-out/release bearing, and if it did not come greased, then lightly grease the inside of the throw-out/release bearing with a lithium based grease and do not over do it on the grease, you want just enough grease to keep the throw-out bearing and the input shaft collar lubricated but still have a smooth operation to it, and you do not want to damage the clutch from oil or grease contamination as this will cause the new clutch disk to slip.

The transmission can now be installed into the vehicle and be careful not to hang the transmission input shaft on the clutch disk or the clutch disk will be damaged. I hope that this information will help you to replace that clutch with a proper quality repair that you will get the most out of.

Jun 10, 2010 | 1985 Ford F350

2 Answers

How do you remove and old hydraulic line of a slave cylinder on a 1992 2WD 4.0L Cherokee so that the new one can be installed?

i dont think you are supposed to remove it. they come with a hose master and slave cyl all put together.
i did get one aprt once and i think there was a roll pin i pulled out to do it

Mar 20, 2010 | 1992 Jeep Cherokee Limited

1 Answer

Info on do it tyour self clutch removal on 2001 mustang 3.8

  1. Lift clutch pedal to uppermost position to disengage clutch and brake pedal pivot shaft.
  2. Push clutch and brake pedal pivot shaft forward and unhook clutch release lever cable from clutch and brake pedal pivot shaft and allow it to slowly swing rearward.
  3. Raise and support vehicle.
  4. Remove clutch release lever dust shield.
  5. Disconnect clutch release lever cable from clutch release shaft.
  6. Remove retaining clip, then clutch release lever cable from flywheel housing.
  7. Remove starter motor from flywheel housing, then engine rear plate to front lower flywheel housing bolts.
  8. Remove transmission.
  9. Remove flywheel housing back just far enough to clear clutch pressure plate, then remove housing.
  10. Remove clutch release shaft from flywheel housing by pulling it through window in flywheel housing until retainer spring disengages from pivot.
  11. Remove clutch release hub and bearing from clutch release shaft.
  12. Loosen six clutch pressure plate bolts evenly to release spring tension gradually and avoid distorting clutch pressure plate. If same clutch pressure plate is to be installed, mark plate and flywheel so pressure plate can be installed in its original position.
  13. Remove clutch pressure plate and clutch disc from flywheel.
  1. Position clutch disc and pressure plate assembly on flywheel, noting following:
    1. Three flywheel housing to block dowels on flywheel must be properly aligned with clutch pressure plate.
    2. Bent, damaged or missing flywheel housing to block dowels must be replaced.
    3. tart clutch pressure plate bolts but do not tighten.
    4. Avoid touching clutch disc face, dropping parts or contaminating parts with oil or grease.
    5. Align clutch disc using suitable alignment tool inserted in pilot bearing.
    6. To avoid clutch pressure plate distortion, alternately tighten bolts a few turns at a time, until they are all tight, then tighten to specifications.

  2. Install transmission to flywheel housing.
  3. Install engine rear plate to flywheel front lower housing bolts, then connect clutch release cable to flywheel housing and connect retaining clip.
  4. Connect clutch release lever cable to clutch release shaft, then install clutch release lever dust shield.
  5. Install starter motor.
  6. Lower vehicle, then install clutch release lever cable as follows:
    1. Lift clutch pedal to disengage clutch and brake pedal pivot shaft.
    2. Push clutch and brake pedal pivot shaft forward and hook end of clutch release lever cable over rear of clutch and brake pedal pivot shaft.

  7. Cycle clutch pedal several times to adjust clutch release lever cable

Aug 08, 2009 | 2001 Ford Mustang

4 Answers

87 suzuki samurai - What are the symtoms of a bad throw out bearing? *It has a new cable* I can't get cable to adjust anymore. While pushung clutch car makes sqeeking and chatter noise and acts like clutch...

The symptoms of a bad throwout bearing is a horrible noise that ONLY occurs when you are pressing on the clutch. And/or you have no clutch action at all - the car is either in gear or it's in neutral. Sounds just like your situation alright.

Usually bad throwout bearings damage pressure plate fingers to the point that they need replacing too. And while they are in there, they will want to replace the clutch disk too. And then lathe the flywheel flat again so that they don't have a repeat customer complaining about the lousy clutch $job$ he just got. Flat flywheels supposedly won't chatter on take off or clutch engagement, but it could be hose job where you get soaked as well.

I went this route once on a gremlin - $500. The only reason I paid up was that I had a real good job at the time, and then I've never been back either.

Aug 04, 2009 | 1987 Suzuki Samurai

1 Answer

How do I get the clutch to release from the transmission on a evo

All 1996 Model Year and newer vehicles
equipped with manual transaxles except Accents
, which have the "push" type clutch system. SERVICE PROCEDURE:
  • Drain the transaxle gear oil.
  • The reference photo to the right shows the clutch related components as viewed from outside the transaxle case.
75c260f.jpg Loosen the release lever nut and washer
Separate the release lever by removing the snap pin and clevis pin.
Separate the release lever from the fork shaft.
Loosen the bolts attached to the release cylinder and separate the release cylinder from the transaxle assembly (no need to open the clutch hydraulic system).
  • Remove the transaxle assembly after removing each bolt attached to the engine assembly.
  • Remove the clutch cover assembly. The release bearing is still attached.
To separate the release bearing from the clutch cover, rotate the release bearing to gain access to the bearing snap ring.


Mar 28, 2009 | 2003 Hyundai Santa Fe

2 Answers

The clutch split in two replaced it with new one but since then clutch pedal will not retern and clutch is constantly ingaged changed slave and master still the same

Did you bleed air out of slave cylinder? Was the pressure plate and clutch release bearing in good shape? Did you make sure the disk was turned with the springed side facing the pressure plate and not the flywheel?

Mar 20, 2009 | 1997 Volkswagen Golf

1 Answer

Clutch sticks to floor or is slow to release?

could be a couple of things check release bearing is not binding on output shaft or the arm which holds the release bearing is not bent or worn where it pivots also check where the arm pivots point is not worn out if all checks out replace the clutch pressure plate,clutch discs,throw out bearing and pilot bearing,one more thing is a clutch disc has some springs mounted to it to absorb some of the pressure when engaging the clutch and i have seen these springs come off and get in between the clutch assembly but usually when this happens you can feel and hear some grinding metal noise.but to check all the above the transmission will have to be removed.

Feb 26, 2009 | 1992 Honda Accord

1 Answer

Can a shade tree mechanic change the clutch in '97 mitsubishi 3000?

Removal (3000GT AWD)
1. Remove air cleaner cover, air hoses and vacuum pipe. Remove air cleaner, intake hose, battery, battery
tray and washer tank.
2. Disconnect transaxle control cables and speedometer cable. Raise and support vehicle.
3. Remove both inner fender splash shields. Remove clutch tube bracket and disconnect clutch release
cylinder (including clutch damper assembly on FWD models) and wire aside. Support transaxle assembly
with jack and disconnect upper transaxle mount. Remove mount, bracket, plug and stoppers.
4. Remove transaxle assembly upper coupling bolts. Disconnect tie rod ends and lower arm ball joints.
Remove right support member, starter cover (if equipped) and starter.
5. Remove left side bearing bracket mounting bolts and pry left axle shaft from transaxle. Wire left axle
shaft and inner shaft assembly aside. Pry right axle shaft from transaxle and wire aside.
6. Remove front bank side and rear bank side transaxle stays. Support transaxle assembly with a
transmission jack. Remove transaxle assembly lower coupling bolts and lower transaxle from vehicle.
7. Insert a clutch alining tool to prevent pressure plate and clutch disc from falling. Loosen pressure plate
bolts gradually in a crisscross pattern to avoid warping pressure plate flange. Remove pressure plate and
clutch disc.

May 14, 2008 | 1999 Mitsubishi 3000GT

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