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Wendy Fuhr Posted on Apr 16, 2017

There is gas leaking around the gas cap in my 2006 Toyota Highlander. It is not the original cap; replaced it due to an alert "Fuel Lid Open". I do not top off my tank. This has never happened before

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Suki Stevens

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  • Posted on Apr 16, 2017
Suki Stevens
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Try to look inside the fill spout. Should have a a back flash or back flow stopper.Gas shouldn't be coming out then it would be a factory defect.

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2003 Lexus RX300 3.0L 2003 Toyota Sienna 3.0L 2003 Toyota Highlander 3.0L, Eng Cfg V6, Eng Des 1MZFE, USA/Canada 2004 Toyota Avalon XL 3.0L
Check engine light is on with trouble codes P0442 and P0456. The codes are evaporative system small leak codes.
1. Verify that the gas cap is a factory Toyota gas cap and visually inspect that all hoses and lines are tight and connected.

2. Locate the canister closed solenoid and the vacuum switching valve on the canister. Manually ground them and verify that they operate and function. The canister closed solenoid is normally open and should close when grounded. The vacuum switching valve on the canister is normally closed and needs to open when grounded.

3. Verify that the hoses are not loose or pulled off the canister closed valve on the air cleaner housing. This has been a common problem on some models.

4. If no problem is found, the next step is to ground the canister closed solenoid and the vacuum switching valve under the vehicle and simulate an evaporative test and verify that the system holds a vacuum and functions normally. When the solenoids are grounded, back probe the Blue/Black (L/B) wire on the pressure sensor, and with no vacuum or pressure, the voltage should read around 3.3 volts. Start up the vehicle and turn on the purge vacuum switching valve and use engine vacuum to draw down the system to around 2 volts on the pressure sensor. If the voltage does not increase rapidly, there is no problem. If the voltage increases quickly, look for the leak in the evaporative system. Potential Causes: Canister Closed Valve
Disconnected Canister Closed Valve (CCV) Hose
Gas Cap
Harness
Vacuum Switching Valve - For the pressure sensor.
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