Question about 2001 Chrysler Concorde

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Female thread size

Would anyone out there know the internal thread size on the power steering pump pulley shaft on a 2001 chrysler concorde 2.7l? i think it's a metric size, but not sure.

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8mm by 1.25 mm

Posted on Jul 23, 2009

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Cookieeye was kind enough to let me know it's an 8mm x 1.25 internal thread. thanks much to cookieeye and FixYa.com

Posted on Jul 25, 2009

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84 vette, how do I remove power steering pulley to get the pump out?


Usually you have to take a pulley puller kit and just pull the pulley off the shaft. Installation is reverse, you use a threaded stud in the shaft to pull the pulley on with.

Jul 24, 2012 | 1984 Chevrolet Corvette

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How to change power stering pump on 1995 Chevrolet1500 2wd with 350ci with air conditioner


  1. Lift the hood. Remove the power-steering cap. Use the turkey baster to siphon as much fluid as possible from the power-steering pump reservoir. This is done to lessen the fluid loss when the hoses are removed.

  2. 2

    Remove the two pressure hoses from the rear of the power-steering pump, using a wrench and common screwdriver. The high-pressure hose is threaded into the back of the pump while the lower-pressure hose is held on with a clamp.

  3. 3

    Loosen the belt tensioner by using a wrench to move the tensioner away from the belt and removing the belt.

  4. 4

    Place the power-steering pulley extractor tool on the nose of the pulley. The tool has two half shells that clamp around the lip on the nose of the pulley and around the lip of the tool. Thread the tool in until the shells fit on both the pulley and the tool lip. Install the circular metal band to keep the shells in place. Hold the threaded head of the tool with a wrench. With another appropriately sized wrench, turn the large nut above the shells counterclockwise to pull the pulley off.

  5. 5

    Remove the bolts securing the pump to the support bracket. Remove the pump.

  6. 6

    Install the new pump. Insert the securing bolts and tighten. Install the pulley by holding the pulley on the shaft while threading the extractor tool into the center hole of the shaft, with the shells removed. Hold the head of the threaded shaft with one wrench and turn the large nut clockwise with another wrench to push the pulley on the power-steering pump shaft.

  7. 7

    Install the serpentine belt by pushing the tensioner away from the belt while wrapping the belt around the pulleys. Allow the tensioner to press on the belt, causing tension.

  8. 8

    Install the two power-steering hoses. Fill the power-steering pump reservoir with power-steering fluid. Start the truck and turn the steering wheel lock-to-lock, left and right several times to bleed all the air from the system. Check the fluid one more time.

Jan 30, 2011 | 1995 Chevrolet K1500

2 Answers

How to remove pully from powersteering pump?


You need a power steering pulley puller. This is about the least expensive one that you will find:

http://www.harborfreight.com/pulley-remover-and-installer-set-40749.html

Be careful not the bend the pulley as they are $100-200 for a replacement! Soak the center shaft with a quality penetrating oil like Kroil or PB Blaster for a day or two before.

Jan 01, 2011 | 1990 Ford F150

1 Answer

I need to remove my power steering pump on a 2004 concord.


So you have done all this so far?

  1. Disconnect and isolate battery negative cable from battery post.
  2. Siphon power steering fluid from pump reservoir.
  3. Remove air cleaner housing and inlet tube to throttle body.
  4. Remove serpentine drive belt.
  5. Remove hose clamp, then supply hose from pump.
  6. Unthread tube nut, then remove pressure hose from pump.
  7. Remove three pump mounting bolts through access holes in pulley.
  8. Remove pump from engine bracket.
  9. If pulley needs removal

May 24, 2010 | 2004 Chrysler Concorde

1 Answer

I need directions for changing the power steering pump


  1. Disconnect battery ground cable, then remove exhaust manifold heat shield.
  2. Disengage power steering pump reservoir hose from pump bracket and engine lifting bracket, then disconnect return hose and reservoir pump hose from pump.
  3. Allow fluid to drain into a suitable container, then raise and support vehicle.
    1. Remove lower belt guard, then rotate drive belt tensioner clockwise as viewed from direction shown, and remove accessory drive belt.
    2. Lower vehicle, then remove traction assist module bolts and position module aside.
    3. Rotate power steering pump pulley to gain access to each pump front mounting bolt, then remove three front bolts and one rear bolt and lift pump from vehicle.
    4. If it is necessary to separate pulley from power steering pump, proceed as follows:
      1. install power steering pump pulley remover T69L-10300-B, or equivalent, on pulley hub.
      2. Clamp hex head of tool in a suitable vise, then hold power steering pump in place while turning tool nut counterclockwise. Do not apply inward or outward force on power steering pump shaft, internal pump damage may result.
      3. Slide pulley from power steering pump shaft.
    1. Reverse procedure to install, noting following:
      1. If pulley and power steering pump were separated, install pulley on pump shaft using power steering pump pulley replacer T91P-3A733-A, or equivalent. Ensure threads on end of tool are fully engaged in power steering pump shaft; after pulley installation, ensure end of shaft is within 0.010 inch of being flush with pulley surface.
      2. When placing pump in vehicle, install rear mounting bolt first, but do not tighten until three front bolts are in position.
        1. Rotate drive belt tensioner clockwise as viewed from direction shown to install accessory drive belt.
        2. Refill power steering fluid reservoir and bleed system.

Oct 08, 2009 | 1996 Ford Contour

1 Answer

How to r&r powersteering pump 1998 mercury grand marquis


Hopfully this will be ALL you need Besides Pulley REMOVAL TOOL It can be Rented @ AutoZONE

REMOVAL
  1. Remove drive belt.
  2. Raise vehicle on hoist. WARNING: TURN AIR SUSPENSION SWITCH (LOCATED IN LUGGAGE COMPARTMENT) OFF TO PREVENT VEHICLE DAMAGE OR PERSONAL INJURY.
  3. Remove power steering pressure hose bracket.
  4. Disconnect electrical connector at power steering control valve actuator.
    1. Install Steering Pump Pulley Remover T69L-10300-B on the pulley hub. CAUTION: Do not apply in-and-out pressure on the power steering pump shaft. Pressure will damage the internal thrust areas.
    2. Hold the small hex-head and rotate the tool nut counterclockwise to remove the power steering pump pulley.
    3. Disconnect power steering pressure hose at power steering pump and drain fluid into a container.
    4. Disconnect power steering return hose at power steering pump and drain fluid into a container.
    5. Remove four retaining bolts and power steering pump and power steering pump pulley assembly.
    6. Remove power steering pressure switch from pump.
    INSTALLATION
    1. Position the power steering pump on the mounting bosses of engine block and install the bolts at the side of the power steering pump. Tighten to 20-30 Nm (15-22 ft. lbs.).
    2. Connect the power steering reservoir pump hose to the power steering pump and reposition the hose clamp to power steering pump inlet fitting.
    3. Replace power steering pressure hose O-ring.
    4. Install the power steering pressure hose to the power steering pump fitting. Tighten the tube nut with a tube nut wrench rather than with an open-end wrench. Tighten to 34-46 Nm (26-33 ft. lbs.). NOTE: Swivel or end play of the power steering pressure hose end is normal and does not indicate a loose fitting.
    5. Place the power steering pump pulley on the power steering pump shaft and install Power Steering Pump Pulley Replacer T91P-3A733-A. The small diameter threads on the tool should be engaged in the power steering pump shaft. CAUTION: Do not apply in and out pressure on the shaft. Pressure will damage the internal rotating group.
    6. Hold the small hex-head and rotate the tool nut clockwise to install the power steering pump pulley on the shaft. CAUTION: Do not apply in and out pressure on the shaft. Pressure will damage the internal rotating group. NOTE: The power steering pump pulley face must be flush within 0.25 mm (0.010 inch) of the end of the pump shaft.
    7. Remove the Power Steering Pump Pulley Replacer T91P-3A733-A.
    8. Remove the shipping tube nut from power steering pump housing prior to installation.
    9. Connect electrical connector to power steering control valve actuator.
    1. Install power steering pressure hose bracket.
    1. Lower the vehicle.
    2. If equipped, turn the air suspension ON.
    3. Install drive belt on the power steering pump pulley.
    4. Fill the power steering pump reservoir with Power Steering Fluid Motorcraft MERCON(r) ATF.

Oct 04, 2009 | 1998 Mercury Grand Marquis

2 Answers

The power steering pump bolts all seem to have vibrated out, the unit came free and i can just move it around, the pulley moves freely, everything else seems to work ok


I don't have chrysler producs. I'll post 3.8L V6 Ford Windstar for reference. You'll get some idea.



Removal
ssw~us~en~file=ani_caut.gif~gen~ref.gif WARNING: USE CAUTION WHEN REMOVING OR INSTALLING DRIVE BELT TO MAKE SURE THAT TOOL DOES NOT SLIP.
  1. Using a 15mm socket or wrench on bolt attaching drive belt tensioner pulley. Rotate drive belt tensioner (6B209) clockwise to remove drive belt from pulleys.

    3.8L Engine

    e973ba6.gif
Item Part Number Description 1 10300 Generator 2 3A674 Power Steering Pump 3 19703 A/C Compressor 4 6B217 Drive Belt Tensioner Pulley 5 6312 Crankshaft Pulley 6 8501 Water Pump 7 6B209 Drive Belt Tensioner 8 8620 Drive Belt
Installation
  1. Install drive belt over all pulleys (except drive belt tensioner ).
  1. Rotate drive belt tensioner as described under Removal and install drive belt over drive belt tensioner pulley. Ensure that all V-grooves make proper contact with pulleys
---------------------------------------------------------------
Another example
Pulley, Power Steering Pump CII
SPECIAL SERVICE TOOL(S) REQUIRED Description Tool Number Steering Pump Pulley Remover T69L-10300-B Steering Pump Pulley Replacer T65P-3A733-C
Removal
  1. Drain as much fluid as possible from the power steering pump (3A674) through the power steering oil reservoir (3A697) neck.
  1. Install Steering Pump Pulley Remover T69L-10300-B on the power steering pump pulley (3A733) , and place the tool and power steering pump in a vise by gripping the small hex-head of the tool.
  1. Hold the power steering pump , and rotate the tool nut counterclockwise to remove the power steering pump pulley . Do not apply in and out pressure on the power steering pump shaft. Pressure will damage the internal thrust areas.

Installation
ssw~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not apply in and out pressure on the shaft. Pressure will damage the internal thrust areas.
  1. Place the power steering pump pulley on the power steering pump shaft, and install Steering Pump Pulley Replacer T65P-3A733-C. The small diameter threads on the tool should be fully engaged in the power steering pump shaft.
  1. Hold the power steering pump , and rotate the tool nut clockwise to install the power steering pump pulley on the shaft. The power steering pump pulley face must be flush within 0.25mm (0.010 inch) of the end of the power steering pump shaft.
  1. Remove the tool.
  1. Fill the power steering oil reservoir to the COLD FILL line.
------------------------------------------------------------------------------------------
Steering Pump, Power Removal
  1. Disconnect battery ground cable (14301) .
  1. Remove accessory drive belt (8620) .
  1. Raise vehicle on hoist. Refer to Section 00-02 .
  1. Remove right front wheel (1007) and tire assembly.
  1. Remove power steering pump pulley (3A733) .
  1. Position drain pan. Remove power steering pressure hose (3A719) and power steering return hose (3A713) from power steering pump (3A674) .
  1. Remove four power steering pump retaining bolts (three in front, one in rear) and remove power steering pump .
Installation
  1. Position power steering pump and install retaining bolts. Tighten retaining bolts to 41-54 Nm (30-40 lb-ft).
  1. Install power steering pressure hose and power steering return hose to power steering pump . Remove drain pan.
  1. Press on power steering pump pulley as outlined in this section.
  1. Install right front wheel and tire assembly. Tighten lug nuts (1012) to 115-142 Nm (85-105 lb-ft).
  1. Lower vehicle.
  1. Install drive belt to power steering pump pulley .
  1. Connect battery ground cable .
  1. Fill power steering oil reservoir (3A697) to proper level. Refer to Section 11-00 .

    Power Steering Pump and Bracket, 3.8L

    17c7689.gif
Item Part Number Description 1 N607528-S2 Screw, M6-1 x 16 2 8509 Water Pump Pulley 3 W804804-S2 Screw, M8-1.25 x 35 4 N806214-S2 Bolt, M12 5 W606691-S36B Screw, M8-1.25 x 35 6 10B315 Generator Brace 7 N621939-S36B Nut, M8-1.0 8 10300 Generator 9 6B212 Accessory Drive Belt Tensioner Bracket 10 6049 Cylinder Head 11 19D624 Air Conditioning Compressor Bracket 12 W606563-S2 Bolt, M10-1.5 x 55 13 19703 A/C Compressor 14 N807273-S100 Bolt, M8-1.25 x 121.5 15 3C510 Power Steering Hose Bracket 16 3A674 Power Steering Pump 17 3C511 Power Steering Pump Support 18 W807239-S8 Bolt, M10-1.5 x 36.5 19 2888 A/C Compressor Brace 20 W806342-S2 Bolt, M8-1.25 x 23 21 W606571-S411 Bolt, M10-1.5 x 113.5 22 6C348 Idler Assembly 23 3A733 Power Steering Pump Pulley 24 N805137-S56 Bolt, M10-1.5 x 157 25 N621939-S2 Nut, M8-10 26 N807241-S36B Bolt, M10-1.5 x 132 27 6B209 Drive Belt Tensioner A — Tighten to 8-11 Nm (71-101 Lb-In) B — Tighten to 20-25 Nm (15-18 Lb-Ft) C — Tighten to 70-95 Nm (52-70 Lb-Ft) D — Tighten to 40-55 Nm (30-40 Lb-Ft) E — Press Flush with End of Power Steering Pump Shaft

Mar 03, 2009 | 1994 Plymouth Voyager

1 Answer

Power steering pump pulley removal


Go to your local auto parts retailer and buy or rent a power steering pulley puller. They usually run about $39 to do either, but since you probably will not use it much, why add another dusty tool to your box? If you rent it, the $39 is usually just a fully refundable security deposit, so you basically get to use it for free. Most of the pullers usually consist of a two section fixture that slips over the hub of the pulley, then a nut and a long shaft bolt are threaded through, and a sleeve goes over the assembly. You then turn the nut to back off the pulley. The kit should also include the installation tool, which consists of a bolt that you thread into the shaft of the pump and a nut and washer that you turn to slowly press the pulley on to the shaft. It is easier to do this job with the pump out of the car, with the pump clamped on your bench, but can be done with the pump on the car. Just be prepared to lose some skin and blood if you are not wearing gloves. The pulley is made of phenolic resin, formerly known as bakelite, and will break or chip easily, so be careful. Although the temptation will be strong to whack it with a hammer, don't give in. You can easily damage the new pulley and the pump itself.

Feb 13, 2009 | 1994 Chrysler Concorde

1 Answer

How do I install the Power Steering Pump Pulley


tere are two size threads on power steering pump most of the installers are the larger thread however most fords use the smaller

Jul 30, 2008 | 1998 Ford Mustang

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