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Removed injection pump on a02 isuzu hino and reinstalled. now it wont run. does the pump need to be timed at the out put shaft of the pump and gear inside the bell housing?

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  • Isuzu Master
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Yes they do.

Posted on Dec 28, 2016

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A Isuzu NPR 4hf1 rotary pump timing marks set


Hi. If it has a rotary pump, the pump needs to be installed with the crank at 49 deg BTDC on the compression stroke cyl 1. Mark dot gear on pump with white paint. Line up dot gear on pump with line on pump bracket and install. Remove PRM sensor from bell housing and check if line on pump gear is still lined up with line on pump bracket.

Feb 05, 2015 | Isuzu Cars & Trucks

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Dear experts of hino plz i have fb hino 4 cylinder with digital meter . All gauges are fluctuating when vhicle is in operation.


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Jan 20, 2015 | 1992 Isuzu Impulse

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WHAT IS ISUZU 4BE1 ENGINE TIMING


Diesel !
cam ? timing? or the injector pump... ??????
ask Isuzu for a book.
wiki says, what is a space cab.>?? a 4,000 lb truck./van, sure.

The 4BE1 is a 3.6L direct injection engine. It replaced the 4BC2 in Isuzu NPR's from 1987- non turbo, VE rotary injection pump or Zexel/Diesel Kiki A-type injection pump. Bore and stroke are both 105mm. Power ratings in the last versions (NKR300)are 74 kW (100 SAE HP) at 3,500rpm and 242 Nm at 2000rpm.

Jul 31, 2014 | 1990 Isuzu Spacecab

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My 99 gmc 5.7 vortec got turned when the distributer was out now the oil pump shaft wont line up to put the distributer wont line up .. whats the best way to line everything back up and get the timin


If the Pontiac engine is similar to the small block Chevy, you have, I believe, a hexagonal shaft that runs from the end of the distributor shaft down to the oil pump. This is turned when the distributor shaft is turned by the meshing gears on the camshaft and distributor shaft. I would say that you are probably going to have to re-time the engine. Find TDC, then replace the distributor. It won't matter a whit to the oil pump if the gears are one or two teeth off, but it will matter a great deal if you distributor is not installed so it can be adjusted a few degrees when you get to "fine timing" the engine.

You should be able to download information on how to time the engine (finding TDC, etc.). Failing that, a trip to the library may be in order.

Apr 15, 2014 | 1999 GMC Sierra

1 Answer

I have a 2000 Hino Dutro wont start changed diesel filter and still wont start


changing the filter wont help,you need to change the filter / primer housing unit.happend on an isuzu i worked on about 3 years ago.changed the whole unit and it worked like new.

May 08, 2012 | Cars & Trucks

2 Answers

Trying to change the water pump on my Isuzu Trooper-1991, 4 cylinder...Removed belts and pulley, but having trouble removing LOWER (crank shaft pulley) pulley bolt, 15/16th I believe? How can I remove...


Sometimes you have to heat the head of the bolt with a torch the use an impact wrench to break it loose.

If you don't have access to the above, you can remove the starter motor and jam the flywheel with a screwdriver or something and use a long breaker bar on the crankshaft bolt. (Kind-of the hard way, but it can work)

If you are replacing the water pump, it is recommended that you also replace the timing belt and the belt tensioner pulley while you are in there. I also personally recommend replacing the camshaft, crankshaft, and oil pump shaft seals. This can keep you from having to go back in there because of an oil leak. If this is all done at the same time, there will be no need to go back in there for another 60,000 miles.

Feb 20, 2011 | 1991 Isuzu Trooper

1 Answer

Hi ive got a 1996 isuzu bighorn ive attempted to change the timing belt but the injector pump pulley moved when i took the belt off. i put it back where i thort it was and tried a tooth either way but no...


Timing belt installation

1. Ensure locking bolts located correctly [4] & [5] in the picture below:

tdisline_32.jpg
CS = Crankshaft
CA = Camshaft
IP = Injection Pump

2. Ensure timing marks aligned [10].
3. Fit timing belt in clockwise direction, starting at crankshaft sprocket.

NOTE: "ISUZU" lettering on belt should be readable from front of engine.

4. Slacken tensioner pulley bolt [9]. Push tensioner pulley against belt.
5. Ensure belt is taut between injection pump sprocket and tensioner pulley as well as crankshaft sprocket and camshaft sprocket.
6. Position tensioner lever [8] against tensioner pulley housing.
7. Remove locking bolts from sprockets [4] & [5].
8. Apply a load of 10 ... 12 kg to tensioner lever. Use spring balance [11].
9. Tighten tensioner pulley bolt to 80 Nm.
10. Turn crankshaft slowly 45 degrees anti-clockwise. Use spring balance to tension belt.
11. Repeat tensioning procedure at 45 degrees intervals for one anti-clockwise turn of the crankshaft.

NOTE: DO NOT turn crankshaft clockwise during tensioning procedure!

12. Fit tensioner lever to original position. Tighten nuts [12].
13. Install: Injection Pump flange [6], Camshaft sprocket flange [7], and water pump pulley.
14. Install components in reverse order of removal & refill coolant.

tdisline_33.jpg
PLEASE DO RATE MY RESPONSE. THANKS!

Nov 27, 2010 | 1996 Isuzu Trooper

1 Answer

Remove and install diesel fuel injector


First, keep everything as clean as possible. Contamination below 30 microns, which cannot be seen by humans, can destory a diesel fuel injection system. Clean everything off anything having to do with connections on the fuel system and cover any connections left open.

Begin by removing the intake manifold. This will remove the clips holding the injection lines passing underneath and around the intake runners. After removing the manifold, cover the openings in the cylinder head (I use wadded-up paper towels).

Next, remove the clips at the brackets on the injection lines closer to the injectors.

Loosen all of the injection connections at the injectors. Do not remove the lines.

You can remove the water crossover tube if it is in your way, but drain about a 1/2 gallon of coolant before your remove the crossover.

Remove the oil fill tube from the timing cover. Turn the engine clockwise, using a 15/16" socket and ratchet (or breaker bar) on the center bolt of the crankshaft. As you turn the engine over, a bolt will show up at the opening where the oil fill tube was removed. Remover the bolt and keep turning the engine over until you have removed all three bolts. Do NOT use the starter to turn the engine over and, after removing the third bolt, do NOT turn the crankshaft any more.

On top of the timing cover, behind the rounded top, is the place where the injection pump is bolted to the cover from the back side. Clean the top of the timing cover where it meets the injection pump and look for a thin line scribed into the cover and one on the injection pump. Note the position of the two lines (they are usually aligned) for reassembly.

Remove the throttle cable assembly from the injection pump. Remove all the wires from the pump and note which connection the big pink wire goes to. The other wires will be green. Remove the return hose at the top of the injection pump.

There are three nuts holding the injection pump to the timing cover and you will need a 15mm socket and/or wrench to remove them. When you do, the injection pump and injection lines can be removed as a unit. Note the position of the driveshaft of the injection pump to set the new one the same way. If you are not going to put things back together right away, cut up a plastic garbage bag and make covers for the injectors. Secure the covers with rubber bands or nylon cable ties to keep dirt out of the injectors.

Carefully transfer the injection lines to the new pump. It is possible to cross them up so pay close attention while moving the lines. Transfer the fuel inlet pipe to the new pump and whatever device is mounted on the passenger side of the old injection pump to the new pump.

Get a new injection pump to timing cover gasket and install it over the timing cover studs. Install the new injection pump after setting the driveshaft to match the holes in the gear inside the timing cover. The pump can only be installed one way since it is indexed to the gear. Reinstall the nuts on the studs and set the timing marks to the same position they were when you removed the old injection pump (the lines on top of the timing cover and the flange of the injection pump). Tighten the mounting nuts. Make sure that all the injection lines line up at their injectors, but do not tighten the connections at the injectors yet.

Put the first bolt back into the gear through the oil fill tube hole. Hand tighten it and then turn the crankshaft clockwise as before to install the remaining two bolts. Then, tighten all the bolts securely and resinstall the oil fill tube. Reinstall the throttle connections on the injection pump.

Install a new piece of 1/4" fuel line from the fuel filter to the injection pump (the old one is usuall brittle since it never gets changed). Remove the covers over the opening in the cylinders heads and reinstall the intake manifold using new gaskets.

Reinstall all the injection line clips that were removed and the coolant crossover tube (if you removed it and don't forget to add coolant to the radiator). Reconnect all the wiring on the injection pump, except for the big pink wire. Install a piece of clear tubing on the top of the injection pump and connect it to the return tee in front of it (where you removed the rubber hose from the old injection pump).

Now comes the fun part: Disconnect the glow plug relay connector (two small wires in a connector) from the middle of the relay. The relay is usually on the driver's fender and close to the battery.

Crank the engine, in short bursts, until you see fuel in the clear tubing on top of the injection pump. When you do, reconnect the big pink wire on the injection pump. Continue to crank the engine in short bursts (allowing the starter to rest between cranking cycles) until you see fuel dripping out of the injection lines at the injectors. When you do, tighten the connections where fuel is dripping. When all lines have been tightened, reconnect the glow plug relay connector. Remove the clear tubing on top of the injection pump and reinstall the fuel line that was removed from that location.

Then, try starting the engine normally. If it will not start, try some WD-40 down the intake. You can use ether, but you MUST disable the glow plugs be removing the connector at the relay.

The engine may run rough or stall at first but it should smooth out after all the remaining air comes out of the system.

Torque values are as follows:

Intake manifold: 25-37 ft-lbs
Gear bolts: 13-20 ft-lbs
Injection pump mounting nuts: 25-37 ft-lbs
Injection lines: 15-24 ft-lbs ("wrench tight" is fine)
Injection pump fuel inlet fitting: 15-20 ft-lbs

Feb 17, 2010 | 2003 Ford F250 Super Duty Crew Cab

2 Answers

1985 jetta diesel timing


The procedure is given in the Hayes manual. You need to turn the cam shaft gear so that the front valves (two valves close to the gear point up) are close and the notch on the cam shaft other end is horizonal (side facing the battery). You need to bring the flywheel (in bellhousing) to top dead center (you will see a notch on flywheel and a fixed pointer on the bellhousing. The notch should be in line with the ponter. After that, you need to bring the injection pump at certain pisition. Then you can mount the belt. It is not a difficult process, I have been doing it, but you need certain tools that will make it easy, such as cam lock position tool, injection pump lock pin, gear remover, etc.

Sep 14, 2008 | 1985 Volkswagen Jetta

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