Question about 2003 Suzuki Aerio

2 Answers

Replacing fuel pump on 2003 Suzuki Aerio 2.0L 4 Cyl. DOHC

Can I do this without removing exhaust or other rear end components? I know that the pump is located on the fuel tank with no access point from the interior. FWD vehicle so no rear drive shaft to worry about.

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2 Answers

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  • Suzuki Master
  • 20,706 Answers

RTM
ever like read the manual for a whopping $4 at suzuki
its there, its covered, all you need is 4 bucks

this is the real book , not a clone, or rag.
the REAL DEAL. and the best deal of any car maker, this.
horrid car, great cheap books. this is not spam its the real official book.


answer 2
why not just look, you know the tank must be drained
and now its to be dropped, so if you cant drop it with things in the way , what other magic can there be? (pure logic, in the physical world) I have crazy buddy that cuts up the body but his is a bit
randy./
the book link, next.




https://suzukipitstopplus.com/Products/1178-2003-aerio-service-manual.aspx

and now just the text from said book.

here is one books words sx4 2006 book. real."

Before servicing the vehicle, refer to the Precautions Section.
Relieve the pressure from the fuel system.
Disconnect the negative battery cable.
Drain the fuel from the tank by pumping the fuel out through the fuel tank filler.
Remove or disconnect the following:
Fuel filler cap
Raise and safely support the vehicle.
Muffler
Propeller shaft No. 2
EVAP canister and bracket
Fuel filler hose and breather hose
Filter inlet hose from canister air suction filter
Due to absence of fuel tank drain plug, drain fuel tank by pumping fuel out through fuel tank filler. Use hand operated pump device to drain fuel tank.
do not damage the tank inlet check valve, forcing a hose here.
Disconnect fuel pipe joints from fuel pipes. For quick joint, disconnect it as follows:
Remove mud, dust and/or foreign material between pipe and joint by blowing compressed air.
Unlock joint lock by inserting special tool 09919-47020 between pipe and joint.
Disconnect joint from pipe.
capture the dripping fuel with a rag and place it outdoors
in a safe place to dry.
Support the fuel tank using a transmission jack.
Two bands that secure the fuel tank
Slowly and carefully lower the fuel tank enough to disconnect the fuel pump connector, tank pressure and temperature sensor connector and ground wire harness.
Fuel tank from vehicle
Fuel cut valve hose, fuel feed line and fuel return pipe from fuel pump assembly
Fuel pump assembly from fuel tank"

Posted on Dec 27, 2016

  • Anonymous Dec 27, 2016

    as you can see (and we cant)
    some are 4wd and have a 4wd PROP shaft to the rear, so is yours 4wd?
    why not look under your car,.
    at the tank.
    and go, well gee, this and that needs to come off first.
    in like 30 seconds work.
    after on jack stands, sure.

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  • Suzuki Master
  • 1,335 Answers

If you are able to drop the fuel tank without disconnecting any other components (brake lines, suspension and exhaust), and remove the fuel pump, the answer is yes.

Best to drain the fuel from tank to make it lighter when dropping down enough to clear the pump.

Posted on Dec 23, 2016

  • Anonymous Dec 27, 2016

    he dreams that,, and is not true.
    id bet he never once looked
    and wants us to...
    my bet..

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How do I replace the fuel pump on a 2001 Nissan maxima


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Wrangler fuel pump problem? Dropping the gas tank made easy.


Fuel pump problems can be a real problem on a Wrangler. They are a Pain to get to.

The fuel pump in a Fuel Injected Wrangler is in the gas tank. The gas tank must be removed to gain access.

This procedure will help you get through it.

You will need a 1/2" socket, ratchet, extensions, flat head, needle nose, floor jack, rag, broomstick,. A creeper will make this easier. Depending on your dimensions and the height of the frame on your particular vehicle, you may be able to use it without jacking the vehicle up.

A word of caution. You're going to be working with a tank of gasoline. Stay aware of that. Wear safety glasses. DON'T SMOKE!! Be safe.

Now, lets get started.
  • Disconnect the negative battery terminal
  • Relieve the pressure in the fuel line.This is done from the injector rack on top of the engine. About the center of the rack you will find what looks like a filler valve on your tire, only thicker. The fuel line can maintain over 40 P.S.I. pressure even with key off. Place a rag over the pressure relief valve. This will prevent gas from shooting out the vent. Use the corner of a screwdriver to poke the center core through the rag. A second or two should do it. Make sure all pressure is relieved.
  • Place a floor jack under the gas tank shield, jack it up until snug.
  • Disconnect the rear exhaust hanger.
  • Loosen and remove the three shield nuts above the rear end
  • Remove the plastic shield from beneath the left rear corner. Two plastic anchors hold it on. Disengage them by pulling the center plug out about 1/2". This will expose the hoses connecting the tank to the body.
  • Loosen the hose clamps
  • If you can get them to twist, try and get them off.
  • Rear nuts next. Loosen and remove all but the center one.
  • Make sure the jack is centered and snug
  • Remove the last nut. The tank isn't going to DROP. It will kind of lean, and jam against the exhaust.
  • Insert the broom stick into the exhaust pipe.
  • Push and hold it to the right, slowly let the jack down. Stop if it hangs up and work it free.
  • When its down far enough to access the top of the tank, disconnect the plug, loosen thew hose clamps, remove the hoses, separate the vent hoses at the 'T' connector.
  • Lower it the rest of the way
  • The tank can now be separated from the shield.
The fuel pump / gauge sender assembly is located top dead center of the tank. Eight bolts hold it on. Remove them and carefully extract the assembly.

Reverse this procedure to to reinstall the tank.

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Fuel Pump - Removal & Installation
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Relieve the pressure from the fuel system.
  3. Remove or disconnect the following:
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  4. Start the engine, check for leaks and repair if necessary.
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The fuel pump is located in the fuel tank on all vehicles. In-tank fuel pumps are accessible by lifting up the rear seat to gain access to the inspection cover.
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Relieve the fuel system pressure.
  3. Remove or disconnect the following:
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  2. Start the vehicle, check for leaks and repair if necessary. Inspection cover and the rear seat

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