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What connection do i clean on the egr valve - Cars & Trucks

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6 Suggested Answers

6ya6ya
  • 2 Answers

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Posted on Jan 02, 2017

  • 140 Answers

SOURCE: Can the EGR valve on a 1997 Acura CL 2.2 be cleaned?

Sometimes you can remove them and clean the carbon build up off of them and lubricate it before you reinstall it. Make sure you can find a new gasket before you take it off. Usually you ruin the gasket removing the EGR. Good luck. Please rate me so I know how I'm doing. Thanks.

Posted on Dec 30, 2008

66 chrgr
  • 1011 Answers

SOURCE: need to know where connection for EGR valve 05 dodge gr caravan

by the alternator plugged into the egr valve.

Posted on Jun 16, 2009

kel1guy2002
  • 3740 Answers

SOURCE: How to clean EGR valve passages in 1993 Isuzu Trooper DOHC V6

You have to the EGR valve (sometimes the Intake manifold to EGR Vlalve line also). After you remove it take a drill bit the about 20 % smaller than the actual hole of the outlet side and rotate the drill bit with your hand to dig out the carbon. Aditionally the line coming from the intake manifold to the EGR valve will clog near the connection to the EGR valve. I use either a single piece of copper wire or the wire that you would use to tie ribar together to clean the line. When your done cleaning take a piece of vacuum line and connect it to the diaphram side and **** on it... then plug the line well with your thumb. Grasp the valve and blow thru it... Air should blow thru it freely. Remove your thumb from the vacuum line and try blowing again.. No air should pass thru the valve.
Then reinstall the valve and start the vehicle with the vacuum line disconnected (but blocked off) Use another piece of vacuum line connected to the diaphram again and **** on the line.. The vehicle should die or run really bad. If it does this then you cleaned it correctly.

Posted on Jan 20, 2010

ZJLimited
  • 17970 Answers

SOURCE: egr valve cleaning

Usually the EGR valve problems show the fault code P0400 - Exhaust Gas Recirculation Flow Malfunction

What does that mean?
The exhaust gas recirculation (EGR) valve is vacuum controlled valve that regulates the amount of exhaust gases that re-enter the cylinders. The powertrain control module (PCM) determines how much based on engine load, temp, and other conditions. If the PCM detects that the amount of exhaust gases entering the cylinder were insufficient or non-existent, this code is set.


Symptoms
No symptoms will likely be noticed by the driver other than the MIL (malfunction indicator lamp). However, non visible symptoms will be increased combustion temperature and increased Nox emissions.


Causes
A code P0400 may mean that one or more of the following has happened:
* Plugged EGR passage which restricts the flow of exhaust gasses
* Faulty EGR solenoid
* Faulty EGR solenoid wiring/harness
* Vacuum lines damaged/disconnected to the EGR valve solenoid or to the EGR valve
* Faulty EGR valve


Possible Solutions
Since EGR valve designs are different, no one test will suffice:
* Using a scan tool, operate the EGR valve with the engine running. If the engine stumbles, the problem was likely intermittent wiring problem or intermittent blockage problem
* If engine doesn't stumble, operate the EGR valve manually, if possible. If engine doesn't stumble and die, the ports are likely plugged. Removal of valve and cleaning of all ports will be required
* Checking of solenoid can only usually be done with a scan tool, because most solenoids operate with a duty cycle of voltage, rather than constant voltage
* Check all vacuum lines, hoses, etc for any damage
* Visually inspect the solenoid harness and the solenoid for damage
* Replace EGR valve


FOr price about this part, check this links:
- cpwstore.carpartswholesale
- autopartswarehouse

Hope this helped (remember comment and rated this).

Posted on May 08, 2010

  • 196 Answers

SOURCE: to clean the EGR valve

Not sure why you would want to clean it and not just replace it..... it's a cheap part that is normally replaced as part of a tune up. To clean it, remove it and spray it out with a spray degreaser, engine cleaner, carb cleaner, etc. Make sure to rinse it completey and make sure it's thoroughly dry before reinstalling.

Posted on Jun 03, 2010

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1 Answer

What is a egr valve


  1. Install a tachometer on the engine, following the manufacturer's instructions.
  2. Detach the engine wiring harness connector from the Idle Air Control (IAC) solenoid.
  3. Disconnect and plug the vacuum supply hose from the EGR valve.
  4. Start the engine, then apply the parking brake, block the rear wheels and position the transmission in Neutral.
  5. Observe and note the idle speed.
If the engine will not idle with the IAC solenoid disconnected, provide an air bypass to the engine by slightly opening the throttle plate or by creating an intake vacuum leak. Do not allow the idle speed to exceed typical idle rpm.
Using a hand-held vacuum pump, slowly apply 5-10 in. Hg (17-34 kPa) of vacuum to the EGR valve nipple.
  1. If the idle speed drops more than 100 rpm with the vacuum applied and returns to normal after the vacuum is removed, the EGR valve is OK.
  2. If the idle speed does not drop more than 100 rpm with the vacuum applied and return to normal after the vacuum is removed, inspect the EGR valve for a blockage; clean it if a blockage is found. Replace the EGR valve if no blockage is found, or if cleaning the valve does not remedy the malfunction.


EGR Valve Removal & Install
3.0L OHV (2 valve) and 3.4L SHO engines

b9175c5.jpg

Fig. : EGR mounting-3.0L OHV (2 valve) engine

5fcd84e.jpg

Fig. : EGR mounting-3.4L (SHO) engine

4552fc2.jpg

Fig. : Remove the two retaining bolts and...

b849310.jpg

Fig.: ... remove the valve from the intake manifold

795549d.jpg

Fig.: Thoroughly clean the mating surfaces of the manifold and the EGR valve (if being reused)
  1. Disconnect the negative battery cable.
  2. Remove the vacuum hose from the EGR valve.
  3. Using a 22mm wrench or crowfoot, disconnect the EGR valve-to-exhaust manifold tube from the EGR valve.
  4. Remove the EGR valve mounting fasteners, then separate the valve from the intake manifold.
  5. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold.
To install:
  1. Install the EGR valve, along with a new gasket, on the upper intake manifold, then install and tighten the mounting bolts to 15-22 ft. lbs. (20-30 Nm).
  2. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 26-47 ft. lbs. (35-65 Nm).
  3. Connect the vacuum hose to the EGR valve.
  4. Connect the negative battery cable.

3.0L OHC (4 valve)

d8a563e.jpg

Fig. : EGR mounting-3.0L OHC (4 valve) engine
  1. Disconnect the negative battery cable.
  2. Remove the vacuum hose from the EGR valve.
  3. Remove the two EGR tube-to-EGR valve retaining nuts.
  4. Remove the EGR valve mounting fasteners, then separate the valve from the intake manifold.
  5. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold.
To install:
  1. Install the EGR valve, along with a new gasket, on the upper intake manifold, then install and tighten the mounting bolts to 15-22 ft. lbs. (20-30 Nm).
  2. Connect the EGR valve-to-EGR tube, then tighten the retaining nuts.
  3. Connect the vacuum hose to the EGR valve.
  4. Connect the negative battery cable.

Tell us news.

Oct 12, 2012 | 1998 Nissan Maxima

1 Answer

I have a 1995 gmc jimmy. Fuel injected 4.3 vortec. I need to clean out the egr valve but I have not been able to locate it. Can some one please help! If you have photos that would really help


Sorry I dont have a pic. for you. But here are instructions. The EGR valve is located at the top right of the engine next to the throttle body. REMOVAL & INSTALLATION
Except Linear EGR Valve

Disconnect the negative battery cable.
Remove the air cleaner assembly from the engine.
If equipped, unplug the valve electrical connection.
Remove the EGR valve vacuum tube from the valve.
Remove the EGR bolts and/or nuts and remove the EGR valve and gasket.
To install:
Install a new gasket to the EGR valve and install the EGR valve to the manifold.
Install the nuts and/or bolts. Tighten the bolts to 17 ft. lbs. (24 Nm) and the nuts to 15 ft. lbs. (20 Nm).
Connect the vacuum tube to the EGR valve.
If equipped, attach the valve electrical connection.
Install the air cleaner and connect the negative battery cable.
Linear EGR Valve
Disconnect the negative battery cable.
Note the position of the EGR valve prior to removal. Do not rotate the valve 180?.
Unplug the valve electrical connection..
Unfasten the valve retainers, then remove the valve and the gasket.

To install:
Clean all gasket residue from the gasket mating surfaces.
Install a new gasket and the valve.
Install the valve retainers.
On 1994-97 2.2L engines and 1994-95 4.3L engines, tighten the valve retainers to 17 ft. lbs. (24 Nm). On 1998-99 2.2L models, tighten the retainers to 19 ft. lbs. (26 Nm).
On 1996-99 4.3L models, tighten the retainers on the first pass to 89 inch lbs. (10 Nm) and on the final pass to 18 ft. lbs. (25 Nm).
Attach the valve electrical connections and connect the negative battery cable.

Nov 28, 2011 | 1995 GMC Jimmy

2 Answers

I have a code P0401. What is this and how can I fix it?


P0401 - Exhaust Gas Recirculation Flow Insufficient Detected

Possible causes - Harness or connectors (EGR volume control valve circuit is open or shorted.)
- EGR volume control valve stuck closed
- EGR volume control solenoid valve
- Dead (Weak) battery
- EGR passage clogged
- Exhaust gas leaks Possible solution - Clean EGR Valve
- Repair EGR harness or connector
- Replaced EGR volume control solenoid valve
- Replaced EGR volume control valve

Mar 20, 2011 | 1998 Ford Taurus

1 Answer

Picture of egr valve and were it is located


dffc43b.jpg

Fig. 11: EGR valve and component mounting-3.0L engine


da251ab.jpg

Fig. 12: EGR valve and component mounting-3.8L engine

Removal:
  1. Disconnect the negative battery cable.
  2. If necessary, remove the air inlet tube from the throttle body and air cleaner housing.
  3. Label and detach all vacuum hoses from the EGR valve.
  4. Label and detach any electrical wiring harness connectors from the EGR valve.
  5. Disconnect the EGR valve-to-exhaust manifold tube from the EGR valve.
  6. Remove the EGR valve mounting fasteners, then separate the valve from the upper intake manifold.
  7. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold.
To install:
  1. Install the EGR valve, along with a new gasket, on the upper intake manifold, then install and tighten the mounting bolts to 15-22 ft. lbs. (20-30 Nm) on 3.8L engines, or to 106-159 inch lbs. (12-18 Nm) on 5.0L engines.
  2. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 30 ft. lbs. (41 Nm).
  3. Connect all wiring or hoses to the EGR valve.
  4. Install the air inlet tube.
  5. Connect the negative battery cable.

Hope this helps (remember comment and rated this).

Jul 27, 2010 | 1995 Ford Windstar

3 Answers

EGR Valve not working


EGR Valve Testing
  1. Install a tachometer on the engine, following the manufacturer's instructions.
  2. Detach the engine wiring harness connector from the Idle Air Control (IAC) solenoid.
  3. Disconnect and plug the vacuum supply hose from the EGR valve.
  4. Start the engine, then apply the parking brake, block the rear wheels and position the transmission in Neutral.
  5. Observe and note the idle speed.
If the engine will not idle with the IAC solenoid disconnected, provide an air bypass to the engine by slightly opening the throttle plate or by creating an intake vacuum leak. Do not allow the idle speed to exceed typical idle rpm.
Using a hand-held vacuum pump, slowly apply 5-10 in. Hg (17-34 kPa) of vacuum to the EGR valve nipple.
  1. If the idle speed drops more than 100 rpm with the vacuum applied and returns to normal after the vacuum is removed, the EGR valve is OK.
  2. If the idle speed does not drop more than 100 rpm with the vacuum applied and return to normal after the vacuum is removed, inspect the EGR valve for a blockage; clean it if a blockage is found. Replace the EGR valve if no blockage is found, or if cleaning the valve does not remedy the malfunction.


EGR Valve Removal & Install
3.0L OHV (2 valve) and 3.4L SHO engines

b9175c5.jpg

Fig. : EGR mounting-3.0L OHV (2 valve) engine

5fcd84e.jpg

Fig. : EGR mounting-3.4L (SHO) engine

4552fc2.jpg

Fig. : Remove the two retaining bolts and...

b849310.jpg

Fig.: ... remove the valve from the intake manifold

795549d.jpg

Fig.: Thoroughly clean the mating surfaces of the manifold and the EGR valve (if being reused)
  1. Disconnect the negative battery cable.
  2. Remove the vacuum hose from the EGR valve.
  3. Using a 22mm wrench or crowfoot, disconnect the EGR valve-to-exhaust manifold tube from the EGR valve.
  4. Remove the EGR valve mounting fasteners, then separate the valve from the intake manifold.
  5. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold.
To install:
  1. Install the EGR valve, along with a new gasket, on the upper intake manifold, then install and tighten the mounting bolts to 15-22 ft. lbs. (20-30 Nm).
  2. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 26-47 ft. lbs. (35-65 Nm).
  3. Connect the vacuum hose to the EGR valve.
  4. Connect the negative battery cable.

3.0L OHC (4 valve)

d8a563e.jpg

Fig. : EGR mounting-3.0L OHC (4 valve) engine
  1. Disconnect the negative battery cable.
  2. Remove the vacuum hose from the EGR valve.
  3. Remove the two EGR tube-to-EGR valve retaining nuts.
  4. Remove the EGR valve mounting fasteners, then separate the valve from the intake manifold.
  5. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold.
To install:
  1. Install the EGR valve, along with a new gasket, on the upper intake manifold, then install and tighten the mounting bolts to 15-22 ft. lbs. (20-30 Nm).
  2. Connect the EGR valve-to-EGR tube, then tighten the retaining nuts.
  3. Connect the vacuum hose to the EGR valve.
  4. Connect the negative battery cable.

Tell us news.

May 04, 2010 | 1999 Mercury Sable

3 Answers

I have a 99 f150 that has a code showing its p0402 egr valve excessive flow the engine is a 5.4 how do i fix it


First make sure all lines are connected to EGR , if not ,connect them if they are? Then remove EGR value and clean and reconnect.

Jan 24, 2010 | 1999 Ford F150 Regular Cab

1 Answer

How to install egr valve on 2000 mitsubishi mirage 1.5


  1. Disconnect the negative battery cable.
  2. Remove the air cleaner and intake hoses as required.
  3. If necessary, detach the EGR temperature sensor connector.
  4. Tag and disconnect the vacuum hose from the EGR valve.
  5. Remove the mounting bolts and the EGR valve from the engine.
  6. Clean the mating surfaces on the valve and the engine. Make sure to remove all gasket material.
  7. Inspect the valve for a sticking plunger, caused by excess carbon deposits. If such a condition exists, clean with appropriate solvent so valve seats correctly.
To install:
  1. Install EGR valve with a new gasket in place.
  2. Install the mounting bolts and tighten as follows:
  3. 1.5L, 1.6L, and 1.8L engines—7–10 ft. lbs. (10—15 Nm)
  4. 2.0L engines—10–15 ft. lbs. (15—22 Nm)
  5. 2.4L and 3.5L engines—16 ft. lbs. (22 Nm)
  6. 3.0L engines—8 ft. lbs. (11 Nm)
  7. Connect the vacuum hose to the EGR valve.
  8. If detached, attach the EGR temperature sensor.
  9. Install the air cleaner and air intake hoses as required.
  10. Connect the negative battery cable.
9772c4c.gif
The EGR valve is retained to the intake manifold with two bolts.

Dec 07, 2009 | 2000 Mitsubishi Mirage

3 Answers

Egr flow insufficient


Check for

vacuum leaks on intake manifold,

the air tube between the air filter.

intake manifold vacuum hose.

===
clean throttle plate with Berryman carburator cleaner

SEE sample picture HERE
===

Also remove carbon built up behind the EGR valve and the EGR passage tube.

===

Vacuum leak WILL offset the intended 14.7 to 1 air fuel ratio.

More un-metered air (leaks) will lean out the fuel mixture.

Use small amount of Berryman carb clearer at potential air leak area will help you identify trouble spot.

At idle,just spray and listen for the RPM surge.

The in-rush of carb clearer will increase the RPM on the motor.

Record the problem spot(s) and address it later.

===

EGR carbon built up require 2+ hours to clean from start to finish.

You will need a new EGR base gasket before your start.

Locate and remove the EGR valve after the vehicle is cool down.

Carefully record the connector and vacuum line (for older vehicle) location by drawing an easily to follow diagram.

Remove the EGR valve.

Inspect the location of the carbon built-up inside the valve and the EGR passage tube.

SOAK these areas with WD-40 spary.

You will need a small screwdriver,cloth hanger and lot of newspaper and time to get this cleaning done right.

RE-SOAK the carbon and let it sit for over-night will also help.

One the last round,pass a shop vacuum of the EGR valve and the passage pipe.

Install the new EGR gasket and connectors.

Allow the vehicle to warm up outdoor to burn up any remaining WD-40.


Take it for a test drive.


Please rate my answer if it's useful to you.


Cheers,

Mustgo

Nov 25, 2009 | 1997 Toyota Camry

2 Answers

2005 Dodge 1500 code p0404 EGR valve.


The electronic EGR valve and solenoid assembly is attached to the rear of the left cylinder head ,

  1. Remove electrical connector (5) at top of EGR valve solenoid.
  2. Remove tube mounting bolt (1) at intake manifold.
  1. Remove two bolts (4) connecting EGR tube (1) to valve assembly.
  2. Remove gasket located between EGR tube flange and EGR valve assembly.
  3. Remove two EGR valve mounting bolts (5).
  4. Separate valve assembly (3) from engine.
  5. Remove and discard metal gasket located between cylinder head and valve assembly.
INSTALLATION
  1. Clean area at rear of left cylinder head where it joins base of EGR valve.
  2. Clean EGR tube where it joins EGR valve.
  3. Position new gasket between EGR valve and cylinder head.
  4. Position EGR valve to cylinder head. Install and tighten two bolts (5). Refer to Torque Specifications.
  5. Position new gasket between EGR tube flange and EGR valve assembly.
  6. Position EGR tube (1) to side of EGR valve and into intake manifold.
    1. Install EGR tube flange bolt (1) at intake manifold. Tighten bolt. Refer to Torque Specifications.
    2. Connect electrical connector (5) to top of EGR valve solenoid (2).Do a final tightening of two EGR tube bolts (4). Refer to Torque Specifications

Feb 05, 2009 | 2005 Dodge Ram 1500

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