Question about Suzuki XL7

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Need a pic diagram or a step by step to replace a water pump for a 2002 Suzuki xl 7, 2.7..... But hard to find any info

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  • Suzuki Master
  • 20,706 Answers

Asked many a time!
and guess what? , answered too, many a time.
first off it's a H engine. H27 is the real name(h20,25,27)
and the book SM cover this.
as does,mitchells and most other online rags.
it's not hard to find , you never searched here, ive answered in depth here, many times, on the H engines. and J engines,
the pump is buried deep, and is a ROYAL PITA. job.

here ill answer 2 ways again. just like last time.
the factory books is only 4 bucks online
read that? (real not fake)
it's a grand vitara XL7 and not XL-7.
spoon fed. RTM this is the real and official manual.
https://suzukipitstopplus.com/Products/10056-2002-grand-vitara-xl-7-service-manual.aspx

next is the words. mine. and one quote.
what you do is use the same , steps as the cam chain pages, start.
now the wall of text , ready, sorry no videos. ( I charge for vids)

One online SM states (service manuals on line and poor)


Drain the cooling system.

Remove or disconnect the following:

Negative battery cable

Accessory drive belts

Front timing cover

Water pump

or
mine:
same first 2 steps above and add.
gain access to front of engine, that depends on your SIZE, some big folks need to pull the radiator. "size matters, LOL"
they skipped many steps above.

one is to drain coolant ! unless coolant in the oil pan is fun.
belts off.
crank pulley center bolt off ,see my photo.
crank pulley off, (may need simple puller, as like on all cars might need, same tool)
cover off. front of engine.
then pump off.
reverse above and the SM tells you the long process of getting RTV glue on the cover and have it NOT LEAK. RTM. send lots of time here, on sealant and WIN.
end.
The real book linked is best.Need a pic diagram or a step by step to replace a  - a0b94f61-33a9-48f6-a930-55d4c69a3af5.jpg

Posted on Dec 16, 2016

  • _-__-___-_
    _-__-___-_ Dec 23, 2016

    here is a pdf all most the engine parts
    this is paste up of real suzuki parts lists.
    44pages, check it out, to see all parts here.
    http://www.fixkick.com/engine/2.5L%20200...

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2 Answers

2002 Suzuki xl 7


sure, XL-7 ( the dash matters)
posted over 100 time now.
usa answers, all.
usa forum it is.

4 bucks a day , you can download it if savvy
https://suzukipitstopplus.com/Products/10056-2002-grand-vitara-xl-7-service-manual.aspx

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Removal of passanger side 1/2 shaft on 2002 suzuki xl7


covered in 3 books. (paper or virtual) called the FSM book.
2002? its XL-7 (the dash matters)
  1. suzuki actual. https://suzukipitstopplus.com/Products/10056-2002-grand-vitara-xl-7-service-manual.aspx
  2. alldata.com (log in read)
  3. or used off ebay.
#1 costs $4,, its cheap to look, and all the steps are there. and the safety warnings too. RTM read it and ask questions.

factory service manual.
or google it, l its like everywhere, if you learn to use google.

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Sorry for the delayed response....
I am personally going back to answer your unanswered question.

I do not know if you still need the answer, but am answering it in case you do.

Click on the following: free, direct Link. It has the Serpentine/Drive Belt Diagrams for your 2002 Suzuki XL-7, 2.7L DOHC V6 Engine Options. It also Instructional and Directional Diagrams that will help you.

Metric Wrenches and Sockets is all you will need. A Serpentine Belt Tool usually works easier (more torque) in moving the Tensioner.

http://www.2carpros.com/car_repair_information/year/2002/make/suzuki/model/xl-7/2002_suzuki_xl-7_drive_belt_routing_diagram.htm

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Water pump went out. how do you reapir it?


Here's a video on a step by step replacement of your water pump.
http://www.wonderhowto.com/how-to/video/how-to-replace-a-water-pump-in-a-vehicle-102464/

You need to keep the belt diagram handy so you can replace it once you've finished with the water pump. Here are the belt diagrams for both engine sizes in 2002...

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6034eba.jpg V6-3.8L
f6e483a.jpg

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