Headlight sensor for auto headlights on my 2005 California Limited Edition Ford F-150 has not worked properly since I bought it but of course every time I took it in it would work. Now that the warranty is off only the parking lamps will come on. I have to use the switch every time.
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Expensive way: Go to a body shop and tell them what you want. This should cost around $ 1,000 - $2,000,as they will need to make the headlight housings from scratch, or cut sections from a used car and weld them into your headlight holes. The job you want is called "customizing", and there are a few places in big cities that still do that. Cheap way: Buy a pair of round headlights with housings and mounting brackets at a auto parts store and fit them on to the front bumper, the grille, or the top of your car with custom made brackets. That way you will not have to alter the shape of your front fenders, and you will not need to have any part of your car painted. Should cost $150 - $300. P.S. Way # 1 will have your lights using the regular headlight switch. Way # 2 will have you turning on your lights with a switch maybe under the dashboard.
Yes this is a possibility that the auto dip switch sensor or the circuit can be faulty. So flash a torch to check if the auto circuit works or flip to manual mode to check if the headlight relay works.
Make sure that the contacts are clean, the holders are good , the ground connections are good.