Were is the starter relay for a 1994 2.8l diesel hilux

Don't just keep cranking if it don't start right away' Give the starter a break. It's getting hot because you just keep cranking on it. Any vehicle diesel has glow plugs to heat the fuel chamber to make it start fast. Be sure you are making use of the glow plugs and it will start fast. If your glow plugs are not working, find out why. Could be just the glow plug relay or connection to it. Or possibly the glow plugs are burned out. Either way, you HAVE to have glow plugs in use on a diesel upon initial start up till it's warmed up. Then will start without them. Most are automated system. You just have to wait till the glow plug light goes out to start cranking on it. I hope this helps you to more understand the workings of a diesel cold start system.

The solenoid click sounds very strong, implying that you have a charged battery and the ignition circuit is functioning out to the solenoid. Suspect an issue with the starter motor. Is the starter motor installed and connected properly?

the heading is diesel glow plug relay and then you go on about a choke and petrol inplug holes
what have you got a diesel engine or a petrol engine

Diesel engines don't have spark plugs. They use compression and heat to fire the diesel. Most diesel engines have glow plugs which are designed to preheat the combustion chamber to help burn the diesel fuel when you start it up. Hope this helps.

Hi,
I would recommend disconnecting your glow plug relay if you are going to use starting fluid.
With starting fluid in the engine and the glow plugs turn on it may explode the fluid and do head damage. Starting fluid and any kind of ignition source ( hot glow plug ) is like a bomb.
Wayne

Double check your fuel filter and replace as necessary. Also replace your coolant temp sensor. I would also pull out each glow plug and bench test with heavy cables and make sure they do glow red. It very well could be a couple of the glow plugs have failed due to quality. Let me know what you find.

Not sure about this engine but some diesels have a relay that looks like a voltge regulator , like the one thats for your starter, and a seperate glow plug controller. Find out if you have 2 seperate components and consider checking both. This what your relay should look like, The 7.3 L has it on top of the engine near the front and between the valve covers. Hold an insulated handled screwdriver to connect both larger studs and keep them connected for 30 sec.s, this jumps the relay. If your glow plugs work after this, then the relay is your problem.

The first thing to do is locate the owner manual.

Look for the glow plug relay MAIN FUSE location.

The glow plug portion of your van is not working.

This difficulty scale from 1 to 10 is a 9.

You will need a DVM and tool undo the cables to each glow plugs.

It's a 1 to 2 hours troubleshooting job.

I'm going to fire off a quick list

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Check / replace blown glow plug relay main fuse
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Disconnect each center nut of the glow plug wire. PLEASE CHECK ONE AT A TIME.

Read the resistance between the center of the glow plug and the metal base of the plug.

Please take good note on each glow plug resistance reading.

MAKE SURE all cables are put back and tighten properly.

Compare the resistance on all cylinders.

OPEN/high resistance is bad glow plug.

In general 3 ohm or less is OK.

You should buy one and use its value as baseline.

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Glow plug relay can be bad.

You will need the VOM and a friend to turn the key.

Check the voltage to each glow plugs. It should be 12.6-13.6 volt.

Be careful,the plugs will get HOT.

Compare the voltage on each cylinders.

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So the problem can be combination of

glow plug relay

glow plug relay main fuse

glow plugs

ignition switch is unlikely but I'm going to list it anyway.

Once again,this is a difficult and time consuming job. I will ask a friend to help out,

Good luck.

The relay should cost about $35-45. A common Ford Starter relay can be used in place of the official glow plug relay. All that is required is a relay with terminals that have 5/16 or 3/8 terminals and can carry about 150-200 amps. When all 8 glow plugs turn on, it draws about 150 amps is all. There are two relays for the 7.3 diesel. One energizes the glow plugs and the other energizes a heating element in the air intake. That one is used to help eliminate white smoke while warming up and is turned on and off by the engine computer. It is usually only called for when the temperature is 20 degrees F or lower.
Otherwise only the glow plug relay works.

Replace battery cables.